Yanmar Tractor YM 135 YM 135D YM 155 YM 155D Workshop Repair Manual
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๐ท๏ธ Basic Information Identification Make: Yanmar Model: YM 135, YM 135D, YM 155, YM 155D Product Type: Workshop Repair Manual ๐ Introduction Market Position Target Audience: Yanmar tractor owners, independent repair shops, agricultural mechanics, and DIY enthusiasts seeking in-depth repair knowledge. Competitive Analysis Value Proposition: Provides essential technical information for maintaining and repairing the specified Yanmar tractor models, enabling cost savings through self-service and informed professional repairs. Key Features Comprehensiveness: Covers a wide array of critical systems, offering a complete guide for troubleshooting and repair. Download Availability: Instant download service, offering convenience and rapid access to crucial repair data. ๐ Manual Details Coverage Areas Systems Covered: Brakes, Clutch, Cooling System, Diesel Fuel System, Differential, Electrical System, Engine, Final Drive, Front Axle, Front Wheel Drive, Governor, Hydraulic System, Power Take Off (PTO), Steering Gear, Transmission Page Count Page Count: 60+ Manual Type Manual Type: Workshop Repair Manual Language Language: English Format Format: PDF Compatibility Compatibility: Windows/Mac ๐ Manual Coverage Systems Covered Engine Overhaul: Detailed procedures for engine disassembly, inspection, repair, and reassembly. Fuel System Diagnostics: Troubleshooting and repair of diesel injection pumps, injectors, fuel lines, and filters. Cooling System Maintenance: Radiator, thermostat, water pump, and fan belt inspection and replacement procedures. Transmission Repair: Gearbox disassembly, clutch adjustment, and internal component repair. Hydraulic System Troubleshooting: Lift arms, hydraulic pump, cylinder, and valve body diagnostics and repair. Brake System Service: Drum brake inspection, adjustment, and component replacement. Electrical System Diagnostics: Wiring diagrams, starter motor, alternator, battery, and lighting system troubleshooting. Steering Gear Overhaul: Front steering assembly, tie rods, and steering column repair. Final Drive And Differential: Axle lubrication, gear inspection, and differential assembly repair. Front Axle And FWD Repair: Wheel bearing service, U-joint replacement, and front drive engagement mechanisms. Pto Operation And Service: Power Take-Off (PTO) engagement, spline maintenance, and rear PTO shaft repair. Governor Adjustment: Engine speed control mechanism calibration and repair. Procedures Included Routine Maintenance: Oil changes, filter replacements, greasing points, and safety checks. Troubleshooting Guides: Systematic diagnostic steps for common operational issues. Repair Instructions: Step-by-step guidance for component replacement and repair. Adjustment Procedures: Settings for clutch, brakes, governor, and hydraulic systems. Technical Depth Depth Of Coverage: Comprehensive, covering detailed repair and overhaul procedures suitable for professional technicians and advanced DIY users. ๐ Manual Specifications File Format File Format: PDF File Size Potential: Up to 1 GB (due to compression, may be large) Searchable Text: Typically searchable PDF (dependent on original document scanning quality) Printable: Yes, PDF format allows for printing. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) โ๏ธ Engine Specifications Primary Engine Engine Type: Diesel (Specific engine model varies by YM 135/155 variant, typically 2 or 3 cylinder Yanmar diesel engines) Fuel System: Direct Injection Diesel Performance Power Output Range: Approximately 13-15 HP for YM135 series, 15-17 HP for YM155 series (actual power output depends on specific engine variant and model configuration) Fuel System Fuel Filter Type: Spin-on type diesel filter (specific part number would be detailed in the manual) ๐ง Transmission Standard Transmission Type: Manual Transmission (likely with multiple forward and reverse gears, potentially a high/low range) Optional Drive Options: Available in 2WD (YM135, YM155) and 4WD (YM135D, YM155D) configurations. Features Clutch Type: Dry single-plate clutch Fluid Specifications Transmission Fluid Type: GL-4 Gear Oil (Specific viscosity grade such as 80W-90 or 90 recommended in the manual) ๐ Dimensions Weights Operating Weight Approx: Range typically from 700 kg to 900 kg depending on configuration (2WD/4WD and attachments) ๐ก๏ธ Safety Features Active Features Braking System: Drum brakes, typically operating on rear wheels with mechanical parking brake engagement. Passive Features Operator Presence Control: Likely includes safety interlocks related to PTO engagement and transmission operation. ๐ก Technology Features Infotainment Instrumentation: Basic dashboard with essential gauges for engine temperature, oil pressure, battery charge, and RPM. Driver Assistance Transmission Control: Manual gear shifting, clutch operation, and PTO engagement levers. ๐ง Maintenance Service Intervals Engine Oil Change: Typically every 100-200 operating hours or annually, depending on usage severity. Specific interval detailed in manual. Fuel Filter Replacement: Recommended at 200-400 operating hours or as needed if fuel quality is suspect. Air Filter Cleaning Replacement: Check and clean every 50-100 operating hours, replace as needed or annually. Fluid Specifications Engine Oil Type: API Service Category CD or CE, SAE 30W or 10W-30 (depending on ambient temperature). Consult manual for specific grade. Coolant Type: Ethylene glycol based antifreeze (50/50 mix with distilled water) for freeze protection and corrosion inhibition. Hydraulic Fluid Type: Yanmar recommends specific hydraulic oil or equivalent UTF (Universal Tractor Transmission Fluid). Check manual for specifications and capacity. Known Issues Common Wear Items: Clutch disc wear, brake shoe wear, water pump seal leaks, and potential hydraulic cylinder seal deterioration over time. Electrical Corrosion: Corrosion on electrical connectors and wiring due to exposure to elements can lead to intermittent issues. ๐...
Provides essential technical information for maintaining and repairing the specified Yanmar tractor models, enabling cost savings through self-service and informed professional repairs.
Key Features
Comprehensiveness:
Covers a wide array of critical systems, offering a complete guide for troubleshooting and repair.
Download Availability:
Instant download service, offering convenience and rapid access to crucial repair data.
๐ Manual Details
Coverage Areas
Systems Covered:
Brakes, Clutch, Cooling System, Diesel Fuel System, Differential, Electrical System, Engine, Final Drive, Front Axle, Front Wheel Drive, Governor, Hydraulic System, Power Take Off (PTO), Steering Gear, Transmission
Page Count
Page Count:
60+
Manual Type
Manual Type:
Workshop Repair Manual
Language
Language:
English
Format
Format:
PDF
Compatibility
Compatibility:
Windows/Mac
๐ Manual Coverage
Systems Covered
Engine Overhaul:
Detailed procedures for engine disassembly, inspection, repair, and reassembly.
Fuel System Diagnostics:
Troubleshooting and repair of diesel injection pumps, injectors, fuel lines, and filters.
Cooling System Maintenance:
Radiator, thermostat, water pump, and fan belt inspection and replacement procedures.
Transmission Repair:
Gearbox disassembly, clutch adjustment, and internal component repair.
Hydraulic System Troubleshooting:
Lift arms, hydraulic pump, cylinder, and valve body diagnostics and repair.
Brake System Service:
Drum brake inspection, adjustment, and component replacement.
Electrical System Diagnostics:
Wiring diagrams, starter motor, alternator, battery, and lighting system troubleshooting.
Steering Gear Overhaul:
Front steering assembly, tie rods, and steering column repair.
Final Drive And Differential:
Axle lubrication, gear inspection, and differential assembly repair.
Front Axle And FWD Repair:
Wheel bearing service, U-joint replacement, and front drive engagement mechanisms.
Pto Operation And Service:
Power Take-Off (PTO) engagement, spline maintenance, and rear PTO shaft repair.
Governor Adjustment:
Engine speed control mechanism calibration and repair.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, greasing points, and safety checks.
Troubleshooting Guides:
Systematic diagnostic steps for common operational issues.
Repair Instructions:
Step-by-step guidance for component replacement and repair.
Adjustment Procedures:
Settings for clutch, brakes, governor, and hydraulic systems.
Technical Depth
Depth Of Coverage:
Comprehensive, covering detailed repair and overhaul procedures suitable for professional technicians and advanced DIY users.
๐ Manual Specifications
File Format
File Format:
PDF
File Size Potential:
Up to 1 GB (due to compression, may be large)
Searchable Text:
Typically searchable PDF (dependent on original document scanning quality)
Printable:
Yes, PDF format allows for printing.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
Diesel (Specific engine model varies by YM 135/155 variant, typically 2 or 3 cylinder Yanmar diesel engines)
Fuel System:
Direct Injection Diesel
Performance
Power Output Range:
Approximately 13-15 HP for YM135 series, 15-17 HP for YM155 series (actual power output depends on specific engine variant and model configuration)
Fuel System
Fuel Filter Type:
Spin-on type diesel filter (specific part number would be detailed in the manual)
๐ง Transmission
Standard
Transmission Type:
Manual Transmission (likely with multiple forward and reverse gears, potentially a high/low range)
Optional
Drive Options:
Available in 2WD (YM135, YM155) and 4WD (YM135D, YM155D) configurations.
Features
Clutch Type:
Dry single-plate clutch
Fluid Specifications
Transmission Fluid Type:
GL-4 Gear Oil (Specific viscosity grade such as 80W-90 or 90 recommended in the manual)
๐ Dimensions
Weights
Operating Weight Approx:
Range typically from 700 kg to 900 kg depending on configuration (2WD/4WD and attachments)
๐ก๏ธ Safety Features
Active Features
Braking System:
Drum brakes, typically operating on rear wheels with mechanical parking brake engagement.
Passive Features
Operator Presence Control:
Likely includes safety interlocks related to PTO engagement and transmission operation.
๐ก Technology Features
Infotainment
Instrumentation:
Basic dashboard with essential gauges for engine temperature, oil pressure, battery charge, and RPM.
Driver Assistance
Transmission Control:
Manual gear shifting, clutch operation, and PTO engagement levers.
๐ง Maintenance
Service Intervals
Engine Oil Change:
Typically every 100-200 operating hours or annually, depending on usage severity. Specific interval detailed in manual.
Fuel Filter Replacement:
Recommended at 200-400 operating hours or as needed if fuel quality is suspect.
Air Filter Cleaning Replacement:
Check and clean every 50-100 operating hours, replace as needed or annually.
Fluid Specifications
Engine Oil Type:
API Service Category CD or CE, SAE 30W or 10W-30 (depending on ambient temperature). Consult manual for specific grade.
Coolant Type:
Ethylene glycol based antifreeze (50/50 mix with distilled water) for freeze protection and corrosion inhibition.
Hydraulic Fluid Type:
Yanmar recommends specific hydraulic oil or equivalent UTF (Universal Tractor Transmission Fluid). Check manual for specifications and capacity.
Known Issues
Common Wear Items:
Clutch disc wear, brake shoe wear, water pump seal leaks, and potential hydraulic cylinder seal deterioration over time.
Electrical Corrosion:
Corrosion on electrical connectors and wiring due to exposure to elements can lead to intermittent issues.
๐ Vehicle History
Brand Heritage
Manufacturer:
Yanmar Co., Ltd. is a Japanese manufacturer of diesel engines, agricultural machinery, construction equipment, and HVAC systems.
Model Evolution
Series Purpose:
The YM series compact tractors were designed for small-scale farming, landscaping, and property maintenance, offering a balance of power and maneuverability.
Production
Production Era:
These models were popular in the late 1980s and 1990s, although specific production years can vary.
๐ Awards & Recognition
Recognitions
Brand Reputation:
Yanmar is recognized for its durable and reliable diesel engines and compact agricultural equipment.