Zetor 6718 6745 6748 Tractor Industrial Service Repair Workshop Manual
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๐ท๏ธ Basic Information Identification Make: Zetor Model: 6718, 6745, 6748 Model Type: Tractor (Industrial) ๐ Introduction Market Position Target Audience: Farm owners, agricultural contractors, industrial operators, maintenance workshops, and Zetor tractor enthusiasts. Key Features Visual Aid: Includes step-by-step instructions with accompanying pictures and detailed wiring diagrams. Ease Of Use: Designed for ease of understanding with clear, straightforward language. Problem Solving: Empowers users to diagnose and fix issues themselves, saving time and costs. Competitive Analysis Market Segment: Competed in the utility tractor segment against manufacturers like Belarus, Ursus, and other Eastern Bloc and Western European brands of similar horsepower and capability. ๐ Manual Details Coverage Coverage Areas: All models for stated years and all engine types; routine maintenance, service, and repair A-Z. Identification Manual Type: Service Repair Workshop Manual Language: English Format: PDF ๐ Manual Coverage Systems Covered Engine: Comprehensive engine overhaul, diagnostics, fuel system, lubrication, cooling, exhaust, intake systems. Transmission: Repair and adjustment of gearbox, clutch, drive axles, and power take-off (PTO). Hydraulics: Detailed procedures for hydraulic system maintenance, pump and cylinder repair, control valve adjustments. Electrical System: Complete wiring diagrams, starter, alternator, lighting systems, ignition, instrumentation troubleshooting. Braking System: Service and repair of brake mechanisms, hydraulic lines, and controls. Steering System: Repair and adjustment of steering box, linkages, and power steering (if applicable). Chassis And Body: Frame inspection, adjustments, fender, hood, and operator station repair. Front Axle Drive: Specific repair and maintenance procedures for the 4WD front axle, including differential, drive shafts, and hub components. Operator Station: Includes maintenance for controls, seating, dashboard, and operator comfort features. Procedures Included Routine Maintenance: Oil changes, filter replacements, lubrication points, safety checks, pre-operation inspections. Diagnostic Troubleshooting: Step-by-step troubleshooting guides for common and uncommon problems, fault code interpretation (if applicable). Component Overhaul: Complete disassembly, inspection, repair, and reassembly of all major components. Technical Adjustments: Precise calibration and adjustment procedures for engine timing, valve lash, hydraulic pressures, brake settings. Rebuild Procedures: Detailed instructions for the complete overhaul of engines, transmissions, hydraulic pumps, and steering units. Technical Depth Depth: Comprehensive from basic maintenance to complete rebuilds, suitable for both novice and experienced technicians. Specifications Data: Includes critical torque specifications, clearances, wear limits, and diagnostic data essential for accurate repairs. ๐ Manual Specifications File Details File Format: PDF (Portable Document Format) Searchability: Likely text-searchable PDF, allowing quick navigation to specific topics. Print Quality: High-resolution, suitable for printing individual pages or the entire manual. Compatibility: Compatible with PC, MAC, and Linux operating systems. Delivery Method: Instant digital download upon payment confirmation. Digital Access: Provided digitally for immediate access, eliminating shipping delays and costs. Page Count Estimated Pages: While not explicitly stated, such comprehensive service manuals for tractors typically range from 500 to 1500+ pages due to the detailed nature of repairs and diagrams. โ๏ธ Engine Specifications Primary Engine Manufacturer: Zetor (typically Zetor-designed engines) Engine Variants Engine Types: Manual likely covers various diesel engine configurations used across the 6718, 6745, and 6748 series (e.g., 4-cylinder, naturally aspirated). Fuel System Injection System: Mechanical direct injection (common for this era of Zetor tractors). Cooling System Type: Liquid-cooled (typically pressurized coolant system). Lubrication System Type: Pressurized wet-sump lubrication system. Performance Horsepower Range: Engine power typically ranged from approximately 55 HP to 70 HP for the common engine variants used in these models. ๐ง Transmission Gearbox Type: Manual constant-mesh gearbox with multiple forward and reverse gears. Likely a synchronized or unsynchronized main gearbox with a range splitter. Clutch Type: Single or dual-plate dry clutch, operated by foot pedal. Drive Layout Configuration: 6718: 2WD; 6745/6748: 4WD (Four-Wheel Drive). Pto Features: Rear Power Take-Off (PTO) system, likely with multiple speeds (e.g., 540 RPM, 1000 RPM) and ground speed PTO. ๐ Dimensions Weights Operating Weight: Typically ranges from 2,500 kg to 3,500 kg depending on configuration and drive type. Front Axle Load: Varies based on 2WD/4WD configuration, crucial for stability and traction. Towing Capacity: While not a primary specification, the tractor's robust chassis supports significant towing loads, detailed in operational guides. Dimensions Wheelbase: Specifications vary, but generally around 2200-2300 mm for 2WD and slightly more for 4WD. ๐ก๏ธ Safety Features Active Features Braking: Hydraulic drum or disc brakes, depending on model variant and year. Parking brake mechanism. Passive Features Operator Protection: ROPS (Roll-Over Protective Structure) is a common feature, especially for later models or as an option. Seatbelt anchorage points. Operator Interface Controls: Ergonomic placement of levers and pedals for clutch, brakes, throttle, and PTO engagement. ๐ก Technology Features Infotainment Features: Basic instrumentation: tachometer, oil pressure gauge, coolant temperature gauge, ammeter/voltmeter, fuel gauge. No modern infotainment systems. Driver Assistance Features: Mechanical linkages for controls. No electronic driver assistance systems typical of modern vehicles. Powertrain Management Control: Mechanical governor for engine speed control, manual throttle lever. ๐ง Maintenance Service Intervals Engine Oil Change: Typically every 250-500 operating hours, or annually. Specific intervals would be detailed in...
Includes step-by-step instructions with accompanying pictures and detailed wiring diagrams.
Ease Of Use:
Designed for ease of understanding with clear, straightforward language.
Problem Solving:
Empowers users to diagnose and fix issues themselves, saving time and costs.
Competitive Analysis
Market Segment:
Competed in the utility tractor segment against manufacturers like Belarus, Ursus, and other Eastern Bloc and Western European brands of similar horsepower and capability.
๐ Manual Details
Coverage
Coverage Areas:
All models for stated years and all engine types; routine maintenance, service, and repair A-Z.
Step-by-step troubleshooting guides for common and uncommon problems, fault code interpretation (if applicable).
Component Overhaul:
Complete disassembly, inspection, repair, and reassembly of all major components.
Technical Adjustments:
Precise calibration and adjustment procedures for engine timing, valve lash, hydraulic pressures, brake settings.
Rebuild Procedures:
Detailed instructions for the complete overhaul of engines, transmissions, hydraulic pumps, and steering units.
Technical Depth
Depth:
Comprehensive from basic maintenance to complete rebuilds, suitable for both novice and experienced technicians.
Specifications Data:
Includes critical torque specifications, clearances, wear limits, and diagnostic data essential for accurate repairs.
๐ Manual Specifications
File Details
File Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable PDF, allowing quick navigation to specific topics.
Print Quality:
High-resolution, suitable for printing individual pages or the entire manual.
Compatibility:
Compatible with PC, MAC, and Linux operating systems.
Delivery Method:
Instant digital download upon payment confirmation.
Digital Access:
Provided digitally for immediate access, eliminating shipping delays and costs.
Page Count
Estimated Pages:
While not explicitly stated, such comprehensive service manuals for tractors typically range from 500 to 1500+ pages due to the detailed nature of repairs and diagrams.
โ๏ธ Engine Specifications
Primary Engine
Manufacturer:
Zetor (typically Zetor-designed engines)
Engine Variants
Engine Types:
Manual likely covers various diesel engine configurations used across the 6718, 6745, and 6748 series (e.g., 4-cylinder, naturally aspirated).
Fuel System
Injection System:
Mechanical direct injection (common for this era of Zetor tractors).
Engine power typically ranged from approximately 55 HP to 70 HP for the common engine variants used in these models.
๐ง Transmission
Gearbox
Type:
Manual constant-mesh gearbox with multiple forward and reverse gears. Likely a synchronized or unsynchronized main gearbox with a range splitter.
Clutch
Type:
Single or dual-plate dry clutch, operated by foot pedal.
Drive Layout
Configuration:
6718: 2WD; 6745/6748: 4WD (Four-Wheel Drive).
Pto
Features:
Rear Power Take-Off (PTO) system, likely with multiple speeds (e.g., 540 RPM, 1000 RPM) and ground speed PTO.
๐ Dimensions
Weights
Operating Weight:
Typically ranges from 2,500 kg to 3,500 kg depending on configuration and drive type.
Front Axle Load:
Varies based on 2WD/4WD configuration, crucial for stability and traction.
Towing Capacity:
While not a primary specification, the tractor's robust chassis supports significant towing loads, detailed in operational guides.
Dimensions
Wheelbase:
Specifications vary, but generally around 2200-2300 mm for 2WD and slightly more for 4WD.
๐ก๏ธ Safety Features
Active Features
Braking:
Hydraulic drum or disc brakes, depending on model variant and year. Parking brake mechanism.
Passive Features
Operator Protection:
ROPS (Roll-Over Protective Structure) is a common feature, especially for later models or as an option. Seatbelt anchorage points.
Operator Interface
Controls:
Ergonomic placement of levers and pedals for clutch, brakes, throttle, and PTO engagement.
๐ก Technology Features
Infotainment
Features:
Basic instrumentation: tachometer, oil pressure gauge, coolant temperature gauge, ammeter/voltmeter, fuel gauge. No modern infotainment systems.
Driver Assistance
Features:
Mechanical linkages for controls. No electronic driver assistance systems typical of modern vehicles.
Powertrain Management
Control:
Mechanical governor for engine speed control, manual throttle lever.
๐ง Maintenance
Service Intervals
Engine Oil Change:
Typically every 250-500 operating hours, or annually. Specific intervals would be detailed in the manual.
Fuel Filter Replacement:
Recommended at regular intervals or when performance issues arise, usually tied to engine oil change intervals.
Air Filter Cleaning Replacement:
Frequent checks and cleaning/replacement depending on operating environment, critical for engine longevity.
Fluid Specifications
Engine Oil:
Multigrade engine oil, typically API CD/CE or equivalent, viscosity grade SAE 15W-40 or 20W-50. Specific recommendations in manual.
Transmission Hydraulic Fluid:
Universal Tractor Transmission Oil (UTTO) or equivalent, with specific Zetor or industry standard specifications (e.g., API GL-4).
Coolant:
Ethylene glycol-based antifreeze/coolant mixture, typically a 50/50 mix with distilled water, for freeze and corrosion protection.
Brake Fluid:
Hydraulic brake fluid, typically DOT 3 or DOT 4 compatible, depending on system design.
Known Issues
Common Wear Points:
Clutch wear, PTO engagement issues, hydraulic system leaks, potential electrical gremlins due to age, front axle wear (especially on 4WD models).
Preventative Maintenance
Importance:
Regular adherence to the maintenance schedule outlined in this manual is crucial for preventing breakdowns and extending the service life of the tractor.
๐ Vehicle History
Brand Heritage
Manufacturer Origin:
Zetor is a Czech Republic-based manufacturer with a long history of producing reliable and robust agricultural machinery.
Model Evolution
Series Context:
The 6718, 6745, and 6748 models are part of Zetor's established series, known for their versatility in agriculture and industrial applications.
Production
Production Period:
These models were primarily produced in the 1970s and 1980s, representing a significant era for Zetor's tractor development.
๐ Awards & Recognition
Recognitions
Reputation:
Zetor tractors from this era are recognized for their durability, simplicity of design, and robust construction, making them workhorses in demanding environments.