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ZIL 131 130 Truck LORRY Maintenance Manual English

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: ZIL Model: 131 / 130 Truck Lorry Product Type: Maintenance Manual 👋 Introduction Market Position Historical Role: The ZIL 130/131 series were robust, versatile, and widely used Soviet-era trucks, often serving military and heavy-duty civilian roles. They were workhorses designed for demanding conditions. Competitive Analysis Analogous Vehicles: Competed in the heavy-duty truck segment with vehicles like the Ural-375, KrAZ series, and international counterparts like early Mack, International Harvester, and Tatra trucks depending on the specific application and market. Key Features Vehicle Design Philosophy: Emphasis on simplicity, durability, off-road capability (especially ZIL-131), and ease of maintenance in remote or harsh environments. Manual Value Proposition: Essential resource for owners and mechanics of ZIL 130/131 trucks, providing the technical knowledge required for their upkeep and repair, especially given the scarcity of original documentation in English. 📋 Manual Details Coverage Areas Manual Coverage Scope: Comprehensive maintenance, troubleshooting, and repair procedures for ZIL 131 and ZIL 130 series trucks. Page Count Estimated Page Count: 500+ Manual Type Manual Type: Service Manual / Workshop Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, fuel system, cooling system, lubrication system, ignition system, exhaust system, air intake. Drivetrain Systems: Clutch, transmission (manual), transfer case, drive shafts, differentials (front, rear, inter-axle), axles. Chassis Systems: Suspension (front and rear), steering system, brakes (hydraulic and pneumatic), wheels and tires. Electrical Systems: 12V and 24V electrical systems, starter motor, alternator, battery, lighting, instrumentation, wiring diagrams. Body And Frame: Frame inspection and repair, cab mounting, body panels, doors, windows, fenders, cargo bed/platform. Procedures Included Maintenance Procedures: Routine lubrication, fluid changes, filter replacements, inspection points, tune-up procedures. Troubleshooting Guides: Diagnostic charts for common engine, transmission, brake, and electrical issues. Repair Procedures: Step-by-step instructions for disassembly, repair, and reassembly of major components. Specifications And Data: Torque specifications, clearances, timing data, fluid capacities, electrical resistance values. Technical Depth Depth Of Coverage: Detailed mechanical and electrical repair procedures, suitable for skilled mechanics and fleet maintenance operations. 📊 Manual Specifications File Format Digital Format Details: Searchable PDF, allowing for quick access to specific sections and keywords. Likely contains scanned pages from original documentation. Print Quality Print Quality Considerations: Quality depends on the source scan; expect clarity for text and diagrams but potential limitations in image resolution for older documents. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Model Zil130: ZIL-130 V8 Petrol Engine Engine Displacement Zil130: 6.0 Liters (5969 cc) Engine Configuration Zil130: V8, Overhead Valve (OHV) Engine Bore Stroke Zil130: 100 mm x 95 mm Engine Compression Ratio Zil130: 6.7:1 Engine Power Zil130: 150 hp (112 kW) at 3200 rpm Engine Torque Zil130: 402 Nm (297 lb-ft) at 1800-2200 rpm Engine Cooling System: Water Cooled, Thermosiphon with Fan Engine Fuel System: Carbureted (e.g., K-126 variants), mechanical fuel pump. Engine Ignition System: Distributor-based, coil ignition. Engine Starter: Electric starter, typically 24V system for ZIL-131. Engine Oil Type: API SF/CD or equivalent, SAE 15W-40 (typical for period, check manual for specifics). Engine Oil Capacity: Approx. 9-10 Liters (check manual for exact capacity and filter) Performance Top Speed: Approx. 80-90 km/h (limited by gearing and design) Fuel Economy: Highly variable, but very high consumption (e.g., 40-60 L/100km or more, depending on load and conditions). Fuel System Fuel Type: Petrol (Gasoline) Fuel Tank Capacity: Dual tanks, typically 250-300 Liters total capacity. 🔧 Transmission Standard Transmission Type: Manual Transmission Transmission Gears: 5-speed synchronized (e.g., ZIL-130 5S-700 or similar) Transmission Case Material: Cast Iron Optional Optional Transmission: N/A (Standard Configuration) Features Transfer Case: 2-speed transfer case with lockable center differential (ZIL-131) for all-wheel drive engagement. Clutch Type: Single dry plate, hydraulically actuated clutch. Gear Ratios: Specific gear ratios will be detailed in the manual, crucial for torque multiplication and high-speed cruising. Transmission Fluid Type: API GL-4 or GL-5 gear oil, SAE 80W-90 or 85W-90 (check manual for specific viscosity and type). Transmission Fluid Capacity: Approx. 7-8 Liters (check manual for exact capacity) 📐 Dimensions Exterior Overall Length Zil130: Approx. 7.0-7.5 meters Overall Width Zil130: Approx. 2.5 meters Overall Height Zil130: Approx. 2.4-2.5 meters Wheelbase Zil131: Approx. 3.35 meters (standard configuration) Ground Clearance: Approx. 300-350 mm (designed for off-road capability) Weights Curb Weight: Approx. 5,000 - 6,000 kg (depending on configuration) Gross Vehicle Weight Rating Gvwr: Approx. 11,000 - 12,500 kg Payload Capacity: Approx. 5,000 - 6,000 kg Towing Capacity: Approx. 6,000 - 10,000 kg (depending on load and terrain) Cargo Cargo Bed Dimensions: Varies significantly by body style (e.g., flatbed, cargo box), details will be in the manual. Wheels And Tires Wheel Bolt Pattern: Commonly 8-stud, 22.5 inch or similar heavy-duty wheels. Tire Size Standard: Typically 10.00-20 or 11.00-20 bias-ply tires. Tire Pressure: Specific pressures for front and rear axles and load conditions will be detailed. 🛡️...
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ZIL 131 130 Truck LORRY Maintenance Manual English
🏷️ Basic Information
Identification
Make:
ZIL
Model:
131 / 130 Truck Lorry
Product Type:
Maintenance Manual
👋 Introduction
Market Position
Historical Role:
The ZIL 130/131 series were robust, versatile, and widely used Soviet-era trucks, often serving military and heavy-duty civilian roles. They were workhorses designed for demanding conditions.
Competitive Analysis
Analogous Vehicles:
Competed in the heavy-duty truck segment with vehicles like the Ural-375, KrAZ series, and international counterparts like early Mack, International Harvester, and Tatra trucks depending on the specific application and market.
Key Features
Vehicle Design Philosophy:
Emphasis on simplicity, durability, off-road capability (especially ZIL-131), and ease of maintenance in remote or harsh environments.
Manual Value Proposition:
Essential resource for owners and mechanics of ZIL 130/131 trucks, providing the technical knowledge required for their upkeep and repair, especially given the scarcity of original documentation in English.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive maintenance, troubleshooting, and repair procedures for ZIL 131 and ZIL 130 series trucks.
Page Count
Estimated Page Count:
500+
Manual Type
Manual Type:
Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, fuel system, cooling system, lubrication system, ignition system, exhaust system, air intake.
Drivetrain Systems:
Clutch, transmission (manual), transfer case, drive shafts, differentials (front, rear, inter-axle), axles.
Chassis Systems:
Suspension (front and rear), steering system, brakes (hydraulic and pneumatic), wheels and tires.
Electrical Systems:
12V and 24V electrical systems, starter motor, alternator, battery, lighting, instrumentation, wiring diagrams.
Body And Frame:
Frame inspection and repair, cab mounting, body panels, doors, windows, fenders, cargo bed/platform.
Procedures Included
Maintenance Procedures:
Routine lubrication, fluid changes, filter replacements, inspection points, tune-up procedures.
Troubleshooting Guides:
Diagnostic charts for common engine, transmission, brake, and electrical issues.
Repair Procedures:
Step-by-step instructions for disassembly, repair, and reassembly of major components.
Specifications And Data:
Torque specifications, clearances, timing data, fluid capacities, electrical resistance values.
Technical Depth
Depth Of Coverage:
Detailed mechanical and electrical repair procedures, suitable for skilled mechanics and fleet maintenance operations.
📊 Manual Specifications
File Format
Digital Format Details:
Searchable PDF, allowing for quick access to specific sections and keywords. Likely contains scanned pages from original documentation.
Print Quality
Print Quality Considerations:
Quality depends on the source scan; expect clarity for text and diagrams but potential limitations in image resolution for older documents.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Model Zil130:
ZIL-130 V8 Petrol Engine
Engine Displacement Zil130:
6.0 Liters (5969 cc)
Engine Configuration Zil130:
V8, Overhead Valve (OHV)
Engine Bore Stroke Zil130:
100 mm x 95 mm
Engine Compression Ratio Zil130:
6.7:1
Engine Power Zil130:
150 hp (112 kW) at 3200 rpm
Engine Torque Zil130:
402 Nm (297 lb-ft) at 1800-2200 rpm
Engine Cooling System:
Water Cooled, Thermosiphon with Fan
Engine Fuel System:
Carbureted (e.g., K-126 variants), mechanical fuel pump.
Engine Ignition System:
Distributor-based, coil ignition.
Engine Starter:
Electric starter, typically 24V system for ZIL-131.
Engine Oil Type:
API SF/CD or equivalent, SAE 15W-40 (typical for period, check manual for specifics).
Engine Oil Capacity:
Approx. 9-10 Liters (check manual for exact capacity and filter)
Performance
Top Speed:
Approx. 80-90 km/h (limited by gearing and design)
Fuel Economy:
Highly variable, but very high consumption (e.g., 40-60 L/100km or more, depending on load and conditions).
Fuel System
Fuel Type:
Petrol (Gasoline)
Fuel Tank Capacity:
Dual tanks, typically 250-300 Liters total capacity.
🔧 Transmission
Standard
Transmission Type:
Manual Transmission
Transmission Gears:
5-speed synchronized (e.g., ZIL-130 5S-700 or similar)
Transmission Case Material:
Cast Iron
Optional
Optional Transmission:
N/A (Standard Configuration)
Features
Transfer Case:
2-speed transfer case with lockable center differential (ZIL-131) for all-wheel drive engagement.
Clutch Type:
Single dry plate, hydraulically actuated clutch.
Gear Ratios:
Specific gear ratios will be detailed in the manual, crucial for torque multiplication and high-speed cruising.
Transmission Fluid Type:
API GL-4 or GL-5 gear oil, SAE 80W-90 or 85W-90 (check manual for specific viscosity and type).
Transmission Fluid Capacity:
Approx. 7-8 Liters (check manual for exact capacity)
📐 Dimensions
Exterior
Overall Length Zil130:
Approx. 7.0-7.5 meters
Overall Width Zil130:
Approx. 2.5 meters
Overall Height Zil130:
Approx. 2.4-2.5 meters
Wheelbase Zil131:
Approx. 3.35 meters (standard configuration)
Ground Clearance:
Approx. 300-350 mm (designed for off-road capability)
Weights
Curb Weight:
Approx. 5,000 - 6,000 kg (depending on configuration)
Gross Vehicle Weight Rating Gvwr:
Approx. 11,000 - 12,500 kg
Payload Capacity:
Approx. 5,000 - 6,000 kg
Towing Capacity:
Approx. 6,000 - 10,000 kg (depending on load and terrain)
Cargo
Cargo Bed Dimensions:
Varies significantly by body style (e.g., flatbed, cargo box), details will be in the manual.
Wheels And Tires
Wheel Bolt Pattern:
Commonly 8-stud, 22.5 inch or similar heavy-duty wheels.
Tire Size Standard:
Typically 10.00-20 or 11.00-20 bias-ply tires.
Tire Pressure:
Specific pressures for front and rear axles and load conditions will be detailed.
🛡️ Safety Features
Ratings
Safety Certification:
Designed to Soviet-era safety standards, not typically crash-tested to modern global standards (e.g., Euro NCAP, NHTSA).
Active Features
Braking System Type:
Dual-circuit hydraulic drum brakes, often with pneumatic assist on later models or heavier variants. Handbrake operates on the drivetrain.
Steering System:
Recirculating ball steering, often with power assistance on later versions. Robust construction.
Passive Features
Cab Structure:
Robust steel cab construction designed for durability and protection in demanding operational environments. Limited crumple zones by modern standards.
Seatbelts:
May not be standard on all early models, likely lap belts if present. The manual will cover their inspection and function.
💡 Technology Features
Infotainment
Infotainment Features:
Basic instrumentation cluster (speedometer, tachometer, oil pressure, coolant temperature, fuel gauge, ammeter). No modern infotainment systems are present.
Driver Assistance
Driver Assistance Features:
Very limited; basic features like power steering (on some models) are the extent of driver assistance.
Connectivity
Connectivity Features:
N/A. Vehicles of this era predated modern connectivity standards.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 km or annually, depending on operating conditions. Manual will specify precise intervals.
Filter Replacement Intervals:
Oil filter, fuel filter, and air filter replacements tied to oil changes and specific mileage/time intervals. Manual will detail.
Lubrication Schedule:
Detailed chassis lubrication points (grease nipples) requiring regular attention, often at daily or weekly intervals for critical components. Manual is essential for this.
Tune Up Schedule:
Spark plug inspection/replacement, ignition timing adjustment, carburetor adjustment at specified intervals.
Fluid Specifications
Coolant Type:
Ethylene Glycol based antifreeze, typically a silicate-inhibited coolant. Manual will specify standard and operational mixtures.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid. If pneumatic systems are present, specific compressor oil is required.
Power Steering Fluid:
If power steering equipped, typically a suitable hydraulic fluid or ATF. Manual will specify.
Known Issues
Common Engine Issues:
Carburetor tuning difficulties, potential for oil leaks, valve adjustments, spark plug fouling due to fuel quality variations.
Common Transmission Issues:
Wear in synchronizers, difficulty shifting if clutch adjustment is poor, potential leaks from seals.
Common Chassis Issues:
Wear in suspension bushings, universal joint failures, brake adjustments, potential for rust/corrosion on chassis components, particularly in harsh climates.
Common Electrical Issues:
Corrosion in wiring connectors, aging insulation, starter/alternator reliability issues, charging system problems. 24V systems can be complex to troubleshoot without proper diagrams.
📚 Vehicle History
Brand Heritage
Zil History:
Zavod imeni Likhacheva (ZIL) was a prominent Soviet automobile manufacturer, known for producing trucks, buses, and limousines for state use and export. Founded in 1916.
Model Evolution
Zil130 Development:
Introduced in 1964, the ZIL-130 was a major evolution in Soviet truck design, replacing older ZIL models. It featured a more modern V8 engine and updated chassis.
Zil131 Development:
Developed from the ZIL-130 and introduced in 1967, the ZIL-131 was a purpose-built military transport truck with enhanced off-road capabilities, featuring a longer wheelbase and a more powerful engine variant often, and all-wheel drive.
Production
Production Period Zil130:
1964 – 1994 (main production run at Likhachev Plant, with licensed production elsewhere afterwards)
Production Period Zil131:
1967 – 1994 (main production run, later versions continued)
Production Locations:
Primary production at ZIL (Moscow, Russia), later licensed production in other Eastern Bloc countries and Russia.
Variants:
Numerous variants including flatbed trucks, cargo trucks, tractor units, dump trucks, and specialized vehicles (e.g., fire trucks, command post vehicles) for both military and civilian use.
🏆 Awards & Recognition
Recognitions
Historical Recognition:
While not subject to typical automotive awards, the ZIL 130/131 series were highly regarded for their durability, load-carrying capacity, and reliability in extreme conditions, making them indispensable assets for the Soviet military and economy.
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