🏷️ Basic Information Identification Make: Gilera Model: Nexus 500SP Generation: MK2 Production Years: 2005 onwards Platform Code: V36 Emissions Standard: Euro 3 👋 Introduction Market Position Vehicle Type: Maxi-scooter / Sport Scooter Target Audience: Commuters, touring riders seeking performance and comfort. Competitive Analysis Key Competitors: Suzuki Burgman 400/650, Yamaha TMAX 500, Honda Silver Wing 600, Aprilia Atlantic 500. Key Features Performance Focus: The 'SP' designation typically implies a sportier, higher-performance variant. Design Philosophy: Combines the practicality of a scooter with motorcycle-like performance and handling. 📋 Manual Details Coverage Areas Systems Covered: Engine, Fuel System, Ignition System, Cooling System, Lubrication System, Transmission, Clutch, Brakes (Front & Rear), Suspension (Front & Rear), Steering, Electrical System, Wiring Diagrams, Bodywork, Frame, Wheels & Tires, Diagnostic Procedures, Troubleshooting, Periodic Maintenance. Page Count Page Count: Hundreds of Pages (Exact number not specified, but implies comprehensive coverage) Manual Type Manual Type: Service Repair Manual Language Language: English (Assumed, typical for such manuals) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul and repair of the 500cc engine, including cylinder head, valves, piston, crankshaft, connecting rod, timing components. Fuel System: EFI system diagnostics, fuel pump, injectors, throttle body, fuel pressure regulation. Ignition System: Ignition coil, spark plug, ECU control, diagnostic codes. Cooling System: Radiator, fan, thermostat, coolant, water pump, hoses. Lubrication System: Oil pump, oil filter, oil cooler, oil specifications, oil change procedures. Transmission Drivetrain: Automatic CVT transmission maintenance, belt replacement, clutch operation, final drive. Braking System: Front and rear disc brake systems, hydraulic lines, master cylinders, calipers, brake pad replacement, bleeding procedures. Suspension Steering: Front telescopic forks (likely USD), rear monoshock absorber, linkage, steering head bearings, wheel bearings. Electrical System: Battery, starter motor, alternator, lighting, horn, indicators, ECU, fuse box, wiring harness repair. Bodywork Chassis: Fairing removal and installation, seat, storage compartment, frame inspection, body panel repair. Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, brake fluid changes, coolant flushes, spark plug checks, chain/belt adjustment (if applicable to final drive). Repair Procedures: Detailed step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly. Troubleshooting: Diagnostic flowcharts and common issue identification for various systems. Diagnostics: Fault code reading (if applicable to diagnostic port), sensor testing, electrical system troubleshooting. Torque Specifications: All critical fasteners with precise torque values for engine, chassis, and suspension components. Technical Depth Depth Of Coverage: Comprehensive; suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic maintenance to complete engine and transmission rebuilds. Diagnostic Capability: Advanced, includes wiring diagrams and component testing procedures. Rebuild Instructions: Detailed rebuild instructions for major mechanical components. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High Resolution (Implied by 'Highly Detailed', suitable for printing) Binding Type Binding Type: N/A (Digital Download - PDF) Paper Type Paper Type: N/A (Digital Download - PDF) Searchability Searchability: Likely searchable text within the PDF for easy navigation. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, Single-cylinder, Liquid-cooled, DOHC Displacement: 493 cc (approx.) Bore X Stroke: Typically around 94mm x 71mm (specific to this model, needs manual verification for exact figures). Compression Ratio: Usually around 10.0:1 to 10.5:1 (needs manual verification). Performance Horsepower: Around 39-40 HP (approx. @ 7,000 RPM, needs manual verification). Torque: Around 45-46 Nm (approx. @ 5,500 RPM, needs manual verification). Fuel System Fuel Injection: Electronic Fuel Injection (EFI) - likely Marelli or similar. Fuel Type: Unleaded Petrol (95 RON recommended) Lubrication System Oil Type: Synthetic SAE 5W-40 or 10W-40 (API SG or higher, JASO MA/MA2) 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Clutch Type: Automatic centrifugal clutch Features Drive Type: Belt drive to rear wheel 📐 Dimensions Exterior Length: Approx. 2,150 mm (needs manual verification) Width: Approx. 790 mm (needs manual verification) Height: Approx. 1,430 mm (needs manual verification) Wheelbase: Approx. 1,575 mm (needs manual verification) Weights Dry Weight: Approx. 190 kg (needs manual verification) Gross Vehicle Weight: Approx. 390 kg (needs manual verification) Cargo Underseat Storage: Ample storage for one full-face helmet and other items. 🛡️ Safety Features Ratings Frame Construction: High-tensile steel trellis frame for rigidity. Active Features Braking System: Dual front disc brakes, single rear disc brake. ABS was often an option on SP models. Lighting: Halogen headlights, LED tail light (depending on specific MY features). Passive Features Body Protection: Full fairing for rider protection from elements. 💡 Technology Features Infotainment Dashboard: Digital and analog instrument cluster displaying speed, RPM, fuel level, engine temperature, odometer, trip meters, and warning lights. Driver Assistance ABS Availability: Optional ABS system on SP models. Connectivity Diagnostic Port: On-board diagnostic connector for fault code retrieval and system analysis. 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 - 10,000 km or annually (specific interval in manual). Spark Plug Inspection: Every 10,000 - 15,000 km. Air Filter Cleaning Replacement: Every 5,000 - 10,000 km. Coolant Replacement:...