🏷️ Basic Information Identification Make: Morris Model: Mini Traveller Year Range: 1961-1969 Generation Generation: First Generation (Classic Mini platform) Codes Chassis Code: AHH12 (Traveller variant) 👋 Introduction Market Position Target Audience: Morris Mini Traveller owners, classic car enthusiasts, DIY mechanics, and professional workshops. Competitive Analysis Value Proposition: Provides comprehensive factory-level repair and maintenance information for a classic and iconic vehicle, offering significant cost savings over professional servicing. Key Features Accessibility: Instant download for immediate use on computers, tablets, and smartphones. Completeness: Full factory service manual covering all aspects of repair and maintenance. 📋 Manual Details Coverage Areas All Systems: Yes Page Count Estimated Pages: Hundreds (Specific count not provided but described as extensive) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine Mechanical: Full coverage of engine assembly, disassembly, and internal components. Fuel System: Carburetor tuning, fuel pump, fuel lines, and fuel tank servicing. Ignition System: Distributor, coil, spark plugs, and wiring troubleshooting. Cooling System: Radiator, water pump, thermostat, hoses, and fan servicing. Exhaust System: Exhaust manifold, pipes, and muffler replacement and repair. Transmission Manual: Gearbox servicing, clutch replacement, and gearbox overhaul. Drive Axles: Front drive shaft and universal joint servicing. Suspension Front: Wishbone, kingpin, shock absorber, and spring servicing. Suspension Rear: Drums, bearings, and shock absorber servicing. Steering System: Steering column, rack and pinion, and tie rod end servicing. Braking System: Hydraulic system, brake lines, master cylinder, wheel cylinders, drums, and linings. Electrical System: Wiring diagrams, lighting, charging system (generator/alternator), starter motor, and battery servicing. Bodywork Chassis: Body panel repairs, door and window mechanisms, interior trim, and structural components. Heating Ventilation: Heater matrix, ducting, and control mechanisms. Procedures Included Routine Maintenance: Oil changes, filter replacements, lubrication, and general servicing. Troubleshooting Diagnostics: Systematic diagnostic procedures for common and uncommon faults. Engine Overhaul: Complete engine rebuild procedures, including piston, ring, bearing, and gasket replacement. Transmission Repair: Gearbox internal repairs, synchromesh replacement, and bearing servicing. Brake System Overhaul: Master cylinder rebuilding, wheel cylinder servicing, and brake drum/shoe replacement. Electrical Component Replacement: Starter motor, generator, ignition coil, and switch replacement. Body Panel Repair: Dent removal, panel alignment, and welding procedures. Suspension Component Replacement: Shock absorber, spring, and bushing replacement. Clutch Replacement: Step-by-step guide for clutch assembly and disassembly. Carburetor Adjustment: Detailed procedures for tuning and synchronizing carburetors (e.g., SU Hiflex). Technical Depth Depth: Comprehensive, from basic maintenance to full engine and drivetrain rebuilds. Diagnostic Detail: In-depth diagnostic procedures with expected symptoms and causes. Diagrams Illustrations: Hundreds of detailed photos and exploded diagrams. Torque Specifications: Detailed torque settings for all critical fasteners. Clearance Measurements: Specifications for valve clearances, bearing clearances, etc. 📊 Manual Specifications File Format Format: PDF Searchable: Likely searchable text within PDF (assumed from professional quality). Print Quality Printability: Yes, full manual or single pages printable. Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Medium: N/A (Digital Download) Licensing Usage Rights: Unlimited use on multiple devices, no expiry. ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder OHV (Overhead Valve) Engine Code Typical: 10H/2S, 9F/SA (depending on specific year/market) Displacement Cc: 848 cc (standard) / 998 cc (optional on later models/variants) Bore Stroke Mm: 62.9 mm x 68.3 mm (848cc) Compression Ratio: 7.5:1 to 8.3:1 (depending on variant) Horsepower Bhp Rpm: Approx. 34-38 bhp @ 4500-5000 RPM (848cc) Torque Lb-Ft Rpm: Approx. 50-54 lb-ft @ 2000-2500 RPM (848cc) Fuel System Carburetor: Single SU Hiflex (e.g., HS2) or Zenith downdraft carburetor. Fuel Type: Unleaded or Leaded Petrol (depending on octane rating and engine modifications). Ignition System Ignition Type: Coil and Distributor (Lucas or similar) Cooling System Cooling Method: Liquid Cooled Oil Capacity Engine Oil Capacity: Approx. 4.5 pints (2.6 liters) with filter change. 🔧 Transmission Standard Type: 4-Speed Manual Transaxle (Integrated gearbox and final drive) Optional Automatic: Not typically offered for this specific Traveller variant during this period. Features Gear Ratios: Specific ratios vary by year and model, but typically include close ratios. Clutch Clutch Type: Dry Single Plate, Diaphragm Spring Transmission Fluid Fluid Type: GL4 Hypoid Gear Oil (e.g., 80W-90) or specific BMC/BLMC specified fluid. 📐 Dimensions Exterior Length: Approx. 3,490 mm (137.4 inches) Width: Approx. 1,435 mm (56.5 inches) Height: Approx. 1,350 mm (53.1 inches) (without load) Wheelbase: Approx. 2,032 mm (80 inches) Weights Curb Weight: Approx. 630 kg (1,389 lbs) Gross Vehicle Weight: Approx. 1,050 kg (2,315 lbs) Cargo Cargo Volume: Significant for its size due to the estate body style, especially with rear seats folded. 🛡️ Safety Features Ratings Crash Test Ratings: No standardized crash test ratings were available for vehicles of this era in the modern sense. Active Features Braking System Type: Hydraulic drum brakes (front and rear) on early models; front disc brakes became optional/standard on some variants later. Passive Features Seatbelts: Lap belts often standard, three-point belts often an option or...