Mini Moke 1964-1989 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Mini Model: Moke Product Type: Workshop Service Repair Manual Product Name: Mini Moke 1964-1989 Workshop Service Repair Manual Download 👋 Introduction Market Position Target Audience: Mini Moke owners, DIY enthusiasts, Professional mechanics Niche: Off-road utility vehicle, beach buggy, recreational vehicle, military/civilian light utility vehicle Competitive Analysis Value Proposition: Inexpensive way to keep your vehicle working properly, Source for all repair and service information Key Features Highlight: Complete factory service data, Detailed step-by-step procedures, Extensive diagnostic information 📋 Manual Details Coverage Areas Covered Years: 1964, 1965, 1966, 1967, 1968, 1969, 1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989 Styles Covered: All Styles Page Count Estimated Page Count: Hundreds of pages (specific number not provided, but implies comprehensive nature) Manual Type Type: Complete Official Full Factory Service Repair Manual Language Language: English Format File Format: PDF Delivery Method: Download Software Requirements: Adobe PDF Reader Compatibility: All PC based Windows operating systems and Mac 📖 Manual Coverage Systems Covered Major Systems: General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Electrical System, Suspension, Steering, Cooling System, Fuel System, Chassis/Body, Differential/Drive, Axle Ancillary Systems: Wiring Diagram, Periodic Lubrication, Fuel Injection, Emission System, Heater/Air Conditioner, Engine Control System, Restraint System, Interior Powertrain: Engine, Clutch, Transmission, Final Drive, Axles Chassis And Suspension: Front suspension, Rear suspension, Steering system, Wheels, Tires Braking And Electrical: Brake system (hydraulic and mechanical components), Electrical system (charging, ignition, lighting, starting), Wiring diagrams Body And Interior: Chassis, Body panels, Doors, Seats, Interior trim, Heating/Air Conditioning (if fitted), Restraint systems Procedures Included Repair Procedures: Step-by-step instructions based on complete disassembly, Detailed substeps, Troubleshooting and electrical service procedures Diagnostic Procedures: Troubleshooting, Electrical system diagnosis Routine Maintenance: Oil changes, filter replacements, fluid checks, lubrication, general inspections Major Repairs: Engine rebuild, transmission overhaul, brake system repairs, suspension component replacement, electrical component repair/replacement Diagnostics: Troubleshooting common problems, diagnosing electrical faults, identifying mechanical wear and tear Technical Depth Depth: Complete, In-depth, Professional quality, Suitable for do-it-yourselfers and experienced mechanics Illustrations: Hundreds of photos and illustrations, Detailed illustrations, drawings and photos, Enlarged inset views for detailed part examination Guidance Elements: Notes, Cautions, Warnings, Numbered instructions, Bold figure numbers for illustration matching 📊 Manual Specifications File Format Quality: Professional quality Storage: Saves to hard drive, can be burned to CD-ROM Print Quality Printability: Printable without any restriction, Entire manual or specific pages Binding Type Binding: Not applicable for download, printable to any desired binding Paper Type Paper Type: Not applicable for download, printable on any paper type ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder (Based on classic Mini platform) Engine Displacement: Primarily 848cc and 998cc OHV (Overhead Valve) BMC/British Leyland A-Series engine families Performance Horsepower Range: Approximately 34-38 bhp for 848cc, 40-50 bhp for 998cc (varies with tuning and specific year) Torque Range: Approx. 49-52 lb-ft for 848cc, 57-60 lb-ft for 998cc (varies) Fuel System Fuel Delivery: Single SU Carburettor (e.g., H1 or HS2), Later models may have Fuel Injection (as indicated in manual coverage, though less common for Moke) Fuel Type: Unleaded gasoline (for later models) or Leaded gasoline (for earlier models) 🔧 Transmission Standard Transmission Type: 4-speed Manual Transaxle Optional Optional Transmissions: No automatic transmission option typically available for the Mini Moke Features Gearbox Layout: Integral engine and gearbox unit (like the classic Mini) Clutch Type: Dry single plate, hydraulically operated 📐 Dimensions Exterior Length: Approx. 3050 mm (120 in) Width: Approx. 1520 mm (60 in) Height: Approx. 1350 mm (53 in) to top of windscreen frame (varies with canvas roof) Weights Curb Weight: Approx. 475 kg (1,047 lbs) Gross Vehicle Weight: Approx. 750 kg (1,653 lbs) 🛡️ Safety Features Ratings Crash Safety: Designed in an era with less stringent safety regulations; lacks modern safety features. Manual covers basic safety system checks. Active Features Braking System: Front disc brakes, Rear drum brakes. Dual circuit hydraulic system for safety. Passive Features Seat Belts: Lap belts typically fitted as standard; manual covers inspection and replacement. Roll Over Protection: Basic canvas roof frame and windscreen provide minimal protection; optional roll bars may have been fitted. Manual likely covers frame integrity. 💡 Technology Features Infotainment Infotainment Features: Basic AM/FM radio (optional). No modern infotainment systems. Driver Assistance Driver Assistance Systems: None. Focus on mechanical operation and basic vehicle functions. Connectivity Connectivity Features: None. Vehicle operates mechanically. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-6,000 miles or 6-12 months (depending on engine type and usage); manual will specify exact intervals. Tune Up Interval: Regular checks of ignition timing, spark plugs, and carburetor settings, typically annually or every 6,000 miles. Fluid Specifications Engine Oil: SAE 20W50 (classic A-Series engine) or SAE 10W/30 for colder climates. Manual will specify exact grade and capacity. Transmission Fluid: Gearbox oil (e.g., EP 90) and separate engine oil for...
Approximately 34-38 bhp for 848cc, 40-50 bhp for 998cc (varies with tuning and specific year)
Torque Range:
Approx. 49-52 lb-ft for 848cc, 57-60 lb-ft for 998cc (varies)
Fuel System
Fuel Delivery:
Single SU Carburettor (e.g., H1 or HS2), Later models may have Fuel Injection (as indicated in manual coverage, though less common for Moke)
Fuel Type:
Unleaded gasoline (for later models) or Leaded gasoline (for earlier models)
🔧 Transmission
Standard
Transmission Type:
4-speed Manual Transaxle
Optional
Optional Transmissions:
No automatic transmission option typically available for the Mini Moke
Features
Gearbox Layout:
Integral engine and gearbox unit (like the classic Mini)
Clutch Type:
Dry single plate, hydraulically operated
📐 Dimensions
Exterior
Length:
Approx. 3050 mm (120 in)
Width:
Approx. 1520 mm (60 in)
Height:
Approx. 1350 mm (53 in) to top of windscreen frame (varies with canvas roof)
Weights
Curb Weight:
Approx. 475 kg (1,047 lbs)
Gross Vehicle Weight:
Approx. 750 kg (1,653 lbs)
🛡️ Safety Features
Ratings
Crash Safety:
Designed in an era with less stringent safety regulations; lacks modern safety features. Manual covers basic safety system checks.
Active Features
Braking System:
Front disc brakes, Rear drum brakes. Dual circuit hydraulic system for safety.
Passive Features
Seat Belts:
Lap belts typically fitted as standard; manual covers inspection and replacement.
Roll Over Protection:
Basic canvas roof frame and windscreen provide minimal protection; optional roll bars may have been fitted. Manual likely covers frame integrity.
💡 Technology Features
Infotainment
Infotainment Features:
Basic AM/FM radio (optional). No modern infotainment systems.
Driver Assistance
Driver Assistance Systems:
None. Focus on mechanical operation and basic vehicle functions.
Connectivity
Connectivity Features:
None. Vehicle operates mechanically.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-6,000 miles or 6-12 months (depending on engine type and usage); manual will specify exact intervals.
Tune Up Interval:
Regular checks of ignition timing, spark plugs, and carburetor settings, typically annually or every 6,000 miles.
Fluid Specifications
Engine Oil:
SAE 20W50 (classic A-Series engine) or SAE 10W/30 for colder climates. Manual will specify exact grade and capacity.
Transmission Fluid:
Gearbox oil (e.g., EP 90) and separate engine oil for the wet clutch system. Manual will detail specific types and quantities.
Coolant:
Ethylene glycol based antifreeze/coolant mixture. Manual will specify ratio and type.
Known Issues
Common Problems:
Rust in body panels and subframes, Carburetor tuning issues, Ignition system wear, Suspension bush deterioration, Brake system maintenance (drum and disc wear).
Electrical Issues:
Wiring harness degradation due to age, intermittent connections, starter motor issues. Manual provides wiring diagrams for diagnosis.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
British Motor Corporation (BMC), later British Leyland
Model Evolution
Design Inspiration:
Developed from the classic Mini chassis, conceived as a versatile, lightweight utility vehicle.
Production
Production Period:
1964 to 1989 (with variations and licensed production in other countries)
Manufacturing Locations:
United Kingdom, Australia, Spain, Portugal, South Africa, Hong Kong, Thailand
🏆 Awards & Recognition
Recognitions
Historical Significance:
Iconic vehicle recognized for its unique design and off-road capability in its class. Popular in leisure and utility roles.
Ratings
Safety Ratings:
Not rated by modern safety organizations due to age and design era. Manual covers existing safety equipment.