Collection of 4 files - Case 580 Construction King 1966-1971 Tractor TLB Factory Repair Service Manual & Operators Manual & Parts Manuals - Improved - Download PDF
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🏷️ Basic Information Identification Make: Case Model: 580 Construction King Model Type: Tractor Loader Backhoe (TLB) Production Years: 1966-1971 Codes Vehicle Code Range: Likely specific internal Case serial number ranges, not commonly published in this format for this era of equipment. 👋 Introduction Market Position Industry Segment: Heavy-duty construction equipment, specifically compact to mid-size tractor loader backhoes. Target User: Construction companies, contractors, agricultural users, equipment rental businesses, owner-operators. Competitive Analysis Key Competitors Era: Ford, John Deere, International Harvester, Massey Ferguson (in similar tractor loader configurations). Key Features Product Highlight: Integrated tractor, loader, and backhoe design for versatile utility. Manual Highlight: Facilitates in-depth maintenance and repair, crucial for maximizing uptime and minimizing operational costs. 📋 Manual Details Coverage Areas Manual Types Included: Factory Repair Service Manual, Operator Owner Manual, Parts Manuals Page Count Repair Service Manual Pages: Estimated 500-800 pages (typical for comprehensive factory service manuals of this era). Operator Owner Manual Pages: Estimated 100-200 pages (typical for operator manuals). Parts Manuals Pages: Estimated 300-600 pages per manual (often split into tractor and loader/backhoe sections). Manual Type Primary Manual Type: Factory Service Manual Secondary Manual Types: Operator Manual, Parts Catalog Language Language: English Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed breakdown, troubleshooting, overhaul, specifications for gasoline and diesel variants. Fuel System: Carburetor (gasoline), injection pump (diesel), fuel lines, filters, testing and adjustment procedures. Cooling System: Radiator, fan, water pump, thermostat, hoses, flush and refill procedures, capacity. Ignition System: Spark plugs, ignition coils, distributor, timing adjustment (gasoline engines). Electrical System: Battery, starter, alternator/generator, lighting, wiring diagrams, troubleshooting of circuits. Transmission: Manual and hydrostatic transmission (if applicable), clutch, PTO engagement, internal component removal and replacement, adjustment. Drivetrain: Front and rear axles, differential, drive shafts, universal joints, wheel bearings, lubrication. Hydraulic System: Hydraulic pump, control valves, cylinders (loader and backhoe), hoses, filters, fluid specifications, troubleshooting, calibration. Steering System: Manual steering components, power steering system (if equipped), pumps, cylinders, linkage, bleeding procedures. Braking System: Brake pedals, master cylinder, wheel cylinders/calipers, brake lines, brake fluid specifications, bleeding, adjustment. Loader Hydraulics: Specific components, troubleshooting, maintenance for the front loader assembly. Backhoe Hydraulics: Specific components, troubleshooting, maintenance for the backhoe attachment. Frame And Chassis: Structural components, mounting points, front axle support. Operator Station: Controls, seat, dashboard instrumentation, cab components (if applicable). Paint And Decals: Color codes, decal placement and part numbers (typically found in parts manuals). Procedures Included Scheduled Maintenance: Daily, weekly, monthly, and annual checks, lubrication points, filter replacement intervals. Troubleshooting: Systematic diagnostic guides for common and uncommon faults, fault codes (if applicable). Engine Overhaul: Complete engine disassembly, inspection, cleaning, repair, and reassembly procedures. Transmission Repair: Internal transmission component replacement, clutch adjustment, hydraulic transmission service. Hydraulic System Repair: Pump repair, valve block servicing, cylinder seal replacement, hose routing and replacement. Brake System Service: Master cylinder replacement, brake line repair, bleeding procedures, drum/disc inspection. Electrical Diagnostics: Wiring diagram interpretation, component testing, circuit repair. Special Tool Usage: Identification and usage of specialized tools required for certain repair procedures. Torque Specifications: Torque values for critical fasteners across all systems. Part Identification: Visual identification of all components and their corresponding part numbers. Reassembly Instructions: Detailed steps for putting components back together, ensuring correct order and alignment. Technical Depth Diagnostics Level: Advanced diagnostics, including electrical circuit tracing and hydraulic pressure testing. Repair Scope: Comprehensive, covering from basic adjustments to full component overhaul and rebuilds. Theoretical Explanation: Includes explanations of how systems function, aiding in understanding troubleshooting. Precision Requirements: Specifies tolerances, clearances, and settings for precise component function. 📊 Manual Specifications File Format Digital Format: PDF Searchability: Searchable Text Navigation Features: Bookmarks, Index Print Quality Image Clarity: High-resolution scans suitable for printing. Diagram Readability: Clear and legible diagrams, schematics, and illustrations. Binding Type Digital Binding: N/A (Digital PDF) Paper Type Digital Paper Type: N/A (Digital PDF) Completeness Overall Completeness: Comprehensive collection covering repair, operation, and parts for the specified model years. ⚙️ Engine Specifications Primary Engine Engine Options: Various gasoline and diesel engines from Case and potentially Continental, depending on specific configurations. Typical Diesel Engine Displacement: Likely in the 180-230 cubic inch range (e.g., Case 188BD, Continental BD-206, or similar). Typical Gasoline Engine Displacement: Likely in the 200-240 cubic inch range. Performance Horsepower Range Diesel: Typically 40-60 PTO horsepower. Torque Characteristics: Designed for high torque at low RPM for digging and heavy lifting applications. Fuel System Diesel Fuel System: Direct injection, typically with rotary or inline injection pumps (e.g., Bosch, CAV). Gasoline Fuel System: Carbureted. 🔧 Transmission Standard Gearbox Type: Manual transmission with multiple forward and reverse gears (e.g., 8-speed or 12-speed shuttle shift). Optional Hydrostatic Transmission: Less common for this model/era, but could have been an option on certain configurations. Features Power Take Off Pto: Standard rear PTO (540 RPM) and often a front or auxiliary PTO for the loader. Differential Lock: Typically available on rear axle...
Identification and usage of specialized tools required for certain repair procedures.
Torque Specifications:
Torque values for critical fasteners across all systems.
Part Identification:
Visual identification of all components and their corresponding part numbers.
Reassembly Instructions:
Detailed steps for putting components back together, ensuring correct order and alignment.
Technical Depth
Diagnostics Level:
Advanced diagnostics, including electrical circuit tracing and hydraulic pressure testing.
Repair Scope:
Comprehensive, covering from basic adjustments to full component overhaul and rebuilds.
Theoretical Explanation:
Includes explanations of how systems function, aiding in understanding troubleshooting.
Precision Requirements:
Specifies tolerances, clearances, and settings for precise component function.
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Searchable Text
Navigation Features:
Bookmarks, Index
Print Quality
Image Clarity:
High-resolution scans suitable for printing.
Diagram Readability:
Clear and legible diagrams, schematics, and illustrations.
Binding Type
Digital Binding:
N/A (Digital PDF)
Paper Type
Digital Paper Type:
N/A (Digital PDF)
Completeness
Overall Completeness:
Comprehensive collection covering repair, operation, and parts for the specified model years.
⚙️ Engine Specifications
Primary Engine
Engine Options:
Various gasoline and diesel engines from Case and potentially Continental, depending on specific configurations.
Typical Diesel Engine Displacement:
Likely in the 180-230 cubic inch range (e.g., Case 188BD, Continental BD-206, or similar).
Typical Gasoline Engine Displacement:
Likely in the 200-240 cubic inch range.
Performance
Horsepower Range Diesel:
Typically 40-60 PTO horsepower.
Torque Characteristics:
Designed for high torque at low RPM for digging and heavy lifting applications.
Fuel System
Diesel Fuel System:
Direct injection, typically with rotary or inline injection pumps (e.g., Bosch, CAV).
Gasoline Fuel System:
Carbureted.
🔧 Transmission
Standard
Gearbox Type:
Manual transmission with multiple forward and reverse gears (e.g., 8-speed or 12-speed shuttle shift).
Optional
Hydrostatic Transmission:
Less common for this model/era, but could have been an option on certain configurations.
Features
Power Take Off Pto:
Standard rear PTO (540 RPM) and often a front or auxiliary PTO for the loader.
Differential Lock:
Typically available on rear axle for improved traction.
📐 Dimensions
Exterior
Overall Length:
Highly variable depending on loader and backhoe configuration, but tractor base around 10-12 feet.
Overall Width:
Typically 5-7 feet for tractor, wider with tires and loader.
Weights
Operating Weight:
Typically 6,000 - 10,000 lbs (2700 - 4500 kg) depending on configuration and attachments.
Loader Lift Capacity:
Varies by loader model, but typically around 1,500 - 3,000 lbs at pivot pins.
Backhoe Digging Depth:
Varies by backhoe configuration, typically 10-14 feet.
🛡️ Safety Features
Ratings
Rollover Protection:
ROPS (Roll-Over Protective Structure) was not standard on all models from this era; often an optional add-on or aftermarket.
Active Features
Parking Brake:
Standard mechanical parking brake.
Passive Features
Seat Belt:
Seat belts were often optional or not present on very early models; later models may have them.
💡 Technology Features
Infotainment
Dashboard Features:
Basic instrumentation: ammeter, oil pressure gauge, water temperature gauge, tachometer (often optional).
Driver Assistance
No Advanced Systems:
No electronic driver assistance systems typical of modern vehicles.
Connectivity
No Connectivity Features:
No electronic connectivity features.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 100-250 operating hours, or annually, depending on usage and oil analysis.
Hydraulic Fluid Change:
Typically every 500-1000 operating hours or annually.
Transmission Fluid Change:
Varies by transmission type, typically 500-1000 operating hours.
Greasing Points:
Daily or weekly greasing of pivot points, U-joints, and other lubrication points.
Fluid Specifications
Engine Oil Type:
API CD or CE rated diesel engine oil, SAE 15W-40 or 30 depending on ambient temperature.
Hydraulic Fluid Type:
Case TCH Fluid, or an equivalent ISO VG 46 hydraulic oil with anti-wear additives.
Transmission Fluid Type:
Refer to manual for specific transmission type; often a universal tractor transmission fluid (UTTF) or gear oil.
Coolant Type:
Ethylene glycol based antifreeze, typically 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Wear Items:
Loader and backhoe pivot pins and bushings, hydraulic cylinder seals, clutch wear, PTO spline wear.
Engine Reliability:
Generally robust engines, but older units may experience issues like worn piston rings, valve guides, or injection pump problems.
Hydraulic Leaks:
Common due to aging seals and hoses, especially with frequent use.
Transmission Grinding:
Can indicate worn synchronizers or clutch pack issues in manual transmissions.
📚 Vehicle History
Brand Heritage
Company Origin:
J.I. Case Company, founded in 1842, a long-standing manufacturer of agricultural and construction machinery.
Model Evolution
Predecessor Models:
Case had a long history of utility tractors and loader attachments; the Construction King series represented a significant step in integrated TLB design.
Generation Significance:
The 580 Construction King was a highly successful and popular model that helped define the modern TLB.
Production
Manufacturing Location:
Primary manufacturing likely in Racine, Wisconsin, USA, and potentially other Case facilities.
🏆 Awards & Recognition
Recognitions
Industry Impact:
The Case 580 Construction King series was a highly influential machine in the development and popularization of the backhoe loader segment.