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Austin Mini Countryman 1967 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Austin Model: Mini Countryman Year: 1967 Body Style: Station Wagon Generation Generation Code: ADO20 Codes Chassis Code: BMC ADO20 Platform 👋 Introduction Market Position Target Audience: Austin Mini Countryman owners, classic car enthusiasts, independent repair shops. Competitive Analysis Value Proposition: Provides dealer-level repair information to owners and independent mechanics, enabling significant cost savings on maintenance and repairs. Key Features Information Type: Vehicle-specific, not generic; exact same information used by authorized technicians. Content Format: Step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications. 📋 Manual Details Coverage Areas Manual Content Overview: Comprehensive service, repair, and troubleshooting for the 1967 Austin Mini Countryman. Page Count Estimated Page Count: Hundreds of pages (typical for comprehensive workshop manuals of this era). Manual Type Manual Type: Service Repair Workshop Manual Source Of Manual: Written by the manufacturer (Austin). Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Full coverage including disassembly, assembly, inspection, and repair of engine components. Engine Electrical: Ignition system, charging system, starting system, wiring diagrams. Emission Control: Details on emission control systems relevant to the 1967 model year. Fuel System: Carburetor(s), fuel pump, fuel lines, fuel tank inspection and service. Clutch System: Service and repair of clutch assembly, pressure plate, release bearing, and linkage. Manual Transaxle: Detailed repair and overhaul procedures for the manual gearbox. Automatic Transaxle: Coverage for optional automatic transmission systems. Driveshaft Axle: Service for drive shafts, universal joints, and rear axle components. Suspension System: Front and rear suspension, shock absorbers, springs, bushings, and alignment procedures. Steering System: Steering column, steering rack/box, tie rods, and linkage service. Restraint System: Information on seat belts and any relevant safety restraint systems for the era. Brake System: Hydraulic brake system, master cylinder, wheel cylinders, brake shoes/pads, drums/discs, parking brake. Body Interior Exterior: Bodywork repair, panel replacement, door mechanisms, trim, upholstery, glass. Body Electrical: Lighting, instrumentation, wipers, horn, power accessories (if applicable), wiring diagrams. HVAC: Heating and ventilation system service. Procedures Included General Maintenance: Oil changes, filter replacements, spark plug replacement, lubrication, fluid checks. Troubleshooting: Diagnostic procedures for common problems across all systems. Repair Procedures: Step-by-step instructions for component removal, repair, and reinstallation. Overhaul Rebuild: Detailed instructions for complete engine and transmission overhauls. Electrical Diagnostics: Schematics and diagnostic guides for electrical system issues. Wiring Schematics: Comprehensive wiring schematics for the electrical system. Technical Depth Depth Of Coverage: Comprehensive, suitable for professional mechanics and skilled DIY enthusiasts. Diagrams Illustrations: Includes detailed diagrams and illustrations to guide repairs. 📊 Manual Specifications File Format File Type: PDF Software Requirements: Adobe PDF Reader Print Quality Printability: Fully printable, allowing for individual page output. Binding Type Binding Description: Digital format (PDF), no physical binding. Paper Type Paper Type Implication: N/A (digital file). ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, OHV Engine Displacement: 998 cc (for the 99H engine variant, common in 1967 models) Bore X Stroke: Approx. 64.1 mm x 76.2 mm (for 998cc) Performance Horsepower: Approximately 38-40 bhp (net) for 998cc engine. Torque: Approx. 53-55 lb-ft (net) for 998cc engine. Fuel System Carburetion: Typically a single SU HS2 or Zenith-Stromberg carburetor. Fuel Type: Unleaded gasoline (check manual for specific octane recommendations) Engine Mechanical Engine Cooling: Water-cooled Engine Mounting: Transverse, with engine and gearbox as a single unit. Valve Train: Overhead Valve (OHV) 🔧 Transmission Standard Transmission Type Standard: 4-speed Manual Transaxle Optional Transmission Type Optional: Automatic Transaxle (less common for Countryman) Features Gear Ratios: Specific ratios detailed within the manual for standard 4-speed transmission. Transmission Fluid Type: Manual transmission oil (GL4 specification likely, consult manual for exact grade and capacity). 📐 Dimensions Exterior Length: Approx. 3,300 mm (130 in) Width: Approx. 1,400 mm (55 in) Height: Approx. 1,270 mm (50 in) Wheelbase: Approx. 2,030 mm (80 in) Weights Curb Weight: Approx. 660 kg (1,455 lb) Gross Vehicle Weight: Refer to manual for specific GVW ratings. 🛡️ Safety Features Ratings Safety Certification: N/A (No formal crash test ratings available for this era of vehicle). Active Features Braking System: Hydraulic front disc brakes (optional on early models, standard on later variants) and rear drum brakes. Passive Features Seat Belts: Provision for seat belts, likely with lap belts as standard or optional. 💡 Technology Features Infotainment Radio: Optional factory or dealer-fitted radio, likely AM band. Driver Assistance Driver Aids: N/A - Basic vehicle design with no electronic driver assistance systems. Connectivity Connectivity Features: N/A - No electronic connectivity features. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 miles or 6-12 months, consult manual for exact recommendation. Tune Up Interval: Recommended at intervals specified in the manual, usually involving spark plugs, distributor points, and carburetor adjustment. Fluid Specifications Engine Oil Specification: 20W-50 or 20W-40 (common for the era, manual will specify exact grade and capacity). Coolant Specification: Ethylene glycol-based antifreeze/coolant (50/50 mix with water recommended). Brake Fluid Specification: DOT 3...
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Austin Mini Countryman 1967 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Austin
Model:
Mini Countryman
Year:
1967
Body Style:
Station Wagon
Generation
Generation Code:
ADO20
Codes
Chassis Code:
BMC ADO20 Platform
👋 Introduction
Market Position
Target Audience:
Austin Mini Countryman owners, classic car enthusiasts, independent repair shops.
Competitive Analysis
Value Proposition:
Provides dealer-level repair information to owners and independent mechanics, enabling significant cost savings on maintenance and repairs.
Key Features
Information Type:
Vehicle-specific, not generic; exact same information used by authorized technicians.
Content Format:
Step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications.
📋 Manual Details
Coverage Areas
Manual Content Overview:
Comprehensive service, repair, and troubleshooting for the 1967 Austin Mini Countryman.
Page Count
Estimated Page Count:
Hundreds of pages (typical for comprehensive workshop manuals of this era).
Manual Type
Manual Type:
Service Repair Workshop Manual
Source Of Manual:
Written by the manufacturer (Austin).
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full coverage including disassembly, assembly, inspection, and repair of engine components.
Engine Electrical:
Ignition system, charging system, starting system, wiring diagrams.
Emission Control:
Details on emission control systems relevant to the 1967 model year.
Fuel System:
Carburetor(s), fuel pump, fuel lines, fuel tank inspection and service.
Clutch System:
Service and repair of clutch assembly, pressure plate, release bearing, and linkage.
Manual Transaxle:
Detailed repair and overhaul procedures for the manual gearbox.
Automatic Transaxle:
Coverage for optional automatic transmission systems.
Driveshaft Axle:
Service for drive shafts, universal joints, and rear axle components.
Suspension System:
Front and rear suspension, shock absorbers, springs, bushings, and alignment procedures.
Steering System:
Steering column, steering rack/box, tie rods, and linkage service.
Restraint System:
Information on seat belts and any relevant safety restraint systems for the era.
Brake System:
Hydraulic brake system, master cylinder, wheel cylinders, brake shoes/pads, drums/discs, parking brake.
Body Interior Exterior:
Bodywork repair, panel replacement, door mechanisms, trim, upholstery, glass.
Body Electrical:
Lighting, instrumentation, wipers, horn, power accessories (if applicable), wiring diagrams.
HVAC:
Heating and ventilation system service.
Procedures Included
General Maintenance:
Oil changes, filter replacements, spark plug replacement, lubrication, fluid checks.
Troubleshooting:
Diagnostic procedures for common problems across all systems.
Repair Procedures:
Step-by-step instructions for component removal, repair, and reinstallation.
Overhaul Rebuild:
Detailed instructions for complete engine and transmission overhauls.
Electrical Diagnostics:
Schematics and diagnostic guides for electrical system issues.
Wiring Schematics:
Comprehensive wiring schematics for the electrical system.
Technical Depth
Depth Of Coverage:
Comprehensive, suitable for professional mechanics and skilled DIY enthusiasts.
Diagrams Illustrations:
Includes detailed diagrams and illustrations to guide repairs.
📊 Manual Specifications
File Format
File Type:
PDF
Software Requirements:
Adobe PDF Reader
Print Quality
Printability:
Fully printable, allowing for individual page output.
Binding Type
Binding Description:
Digital format (PDF), no physical binding.
Paper Type
Paper Type Implication:
N/A (digital file).
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, OHV
Engine Displacement:
998 cc (for the 99H engine variant, common in 1967 models)
Bore X Stroke:
Approx. 64.1 mm x 76.2 mm (for 998cc)
Performance
Horsepower:
Approximately 38-40 bhp (net) for 998cc engine.
Torque:
Approx. 53-55 lb-ft (net) for 998cc engine.
Fuel System
Carburetion:
Typically a single SU HS2 or Zenith-Stromberg carburetor.
Fuel Type:
Unleaded gasoline (check manual for specific octane recommendations)
Engine Mechanical
Engine Cooling:
Water-cooled
Engine Mounting:
Transverse, with engine and gearbox as a single unit.
Valve Train:
Overhead Valve (OHV)
🔧 Transmission
Standard
Transmission Type Standard:
4-speed Manual Transaxle
Optional
Transmission Type Optional:
Automatic Transaxle (less common for Countryman)
Features
Gear Ratios:
Specific ratios detailed within the manual for standard 4-speed transmission.
Transmission Fluid Type:
Manual transmission oil (GL4 specification likely, consult manual for exact grade and capacity).
📐 Dimensions
Exterior
Length:
Approx. 3,300 mm (130 in)
Width:
Approx. 1,400 mm (55 in)
Height:
Approx. 1,270 mm (50 in)
Wheelbase:
Approx. 2,030 mm (80 in)
Weights
Curb Weight:
Approx. 660 kg (1,455 lb)
Gross Vehicle Weight:
Refer to manual for specific GVW ratings.
🛡️ Safety Features
Ratings
Safety Certification:
N/A (No formal crash test ratings available for this era of vehicle).
Active Features
Braking System:
Hydraulic front disc brakes (optional on early models, standard on later variants) and rear drum brakes.
Passive Features
Seat Belts:
Provision for seat belts, likely with lap belts as standard or optional.
💡 Technology Features
Infotainment
Radio:
Optional factory or dealer-fitted radio, likely AM band.
Driver Assistance
Driver Aids:
N/A - Basic vehicle design with no electronic driver assistance systems.
Connectivity
Connectivity Features:
N/A - No electronic connectivity features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 6-12 months, consult manual for exact recommendation.
Tune Up Interval:
Recommended at intervals specified in the manual, usually involving spark plugs, distributor points, and carburetor adjustment.
Fluid Specifications
Engine Oil Specification:
20W-50 or 20W-40 (common for the era, manual will specify exact grade and capacity).
Coolant Specification:
Ethylene glycol-based antifreeze/coolant (50/50 mix with water recommended).
Brake Fluid Specification:
DOT 3 or DOT 4 hydraulic brake fluid.
Gearbox Oil Capacity:
Approx. 2.5 pints (1.4 liters), consult manual for exact capacity.
Known Issues
Rust And Corrosion:
Common issue due to age and materials; floor pans, sills, and wheel arches are typical areas.
Hydrolastic Suspension:
Some models may have Hydrolastic suspension, requiring periodic fluid checks and maintenance.
Gearbox Synchromesh:
Wear in synchromesh rings can lead to difficult gear changes, particularly 2nd gear.
📚 Vehicle History
Brand Heritage
Parent Company:
British Motor Corporation (BMC)
Model Evolution
Development:
Based on the classic Mini platform, the Countryman (and its sibling, the Traveller) offered a longer wheelbase and a more practical estate car body.
Production
Production Period:
1960-1969 for the original Mini Countryman/Traveller.
Manufacturing Location:
United Kingdom
🏆 Awards & Recognition
Recognitions
Historical Impact:
The Mini platform, including the Countryman, is an iconic British car design recognized for its innovative transverse engine layout and space efficiency.
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