Austin Mini Countryman 1968 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Austin Model: Mini Countryman Year: 1968 Body Style: Estate/Wagon 👋 Introduction Market Position Value Proposition: Empowers owners to perform their own servicing, saving significant labor costs (estimated $50-$60/hour) Competitive Analysis Authenticity: Actual genuine factory repair manuals, not third-party alternatives Key Features Content Detail: Hundreds of pages with detailed illustrations, diagrams, and specifications Instruction Format: Step-by-step instructions, notes, cautions, warnings, and numbered substeps Usability: Easy to view, search, and print specific sections or the entire manual 📋 Manual Details Coverage Areas Primary Coverage: All styles of the 1968 Austin Mini Countryman Page Count Estimated Page Count: Hundreds of pages (printable) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service Repair: Comprehensive engine overhaul and repair procedures Transmission Service Repair: Detailed transmission maintenance and repair Brake System: Service and repair of the braking system Wiring Diagram: Complete wiring diagrams for electrical systems Electrical System: Diagnosis and repair of all electrical components Suspension: Service and repair of suspension components Periodic Lubrication: Lubrication points and schedules Steering: Maintenance and repair of the steering system Cooling System: Service for the engine cooling system Fuel System: Service and repair of the fuel system (including injection/carburetion) Emission System: Information on emission control systems Heater Air Conditioner: Service for HVAC systems Engine Control System: Details on engine control unit (if applicable) and related systems Chassis Body: Body and chassis repair and maintenance Restraint System: Information on seat belts and safety restraints Interior: Interior component service and repair Differential Drive: Service and repair of the differential and drive axles Axle: Axle service and repair procedures Procedures Included General Maintenance: Routine maintenance procedures and schedules Troubleshooting: Advanced troubleshooting guides for diagnosing issues Repair Procedures: Step-by-step repair instructions Rebuilding: Comprehensive rebuilding procedures for major components Refurbishment: Procedures for refurbishing various vehicle systems Restoration: Guidance for restoring the vehicle to original specifications Diagnostic Procedures: Detailed diagnostic procedures for identifying faults Technical Depth Depth: Factory-level technical depth, covering all aspects of repair and maintenance 📊 Manual Specifications File Format Format: PDF Compatibility: Compatible with all PC-based Windows operating systems and Mac Print Quality Printability: Printable without restriction (individual pages or entire manual) Resolution: High resolution Binding Type Binding: Digital download (printable to user's preferred binding) Paper Type Paper Type: N/A (Digital PDF) Requirements Software Requirement: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder OHV (Pushrod) Engine Code Designation: BMC A-Series (e.g., 998cc, 1071cc, 1275cc variants likely applicable to Countryman in this era) Displacement: Commonly 998cc or 1275cc for this model variant Performance Horsepower Approx: Approximately 48-65 bhp depending on displacement and tuning Torque Approx: Approximately 52-70 lb-ft depending on displacement and tuning Fuel System Fuel Delivery: Typically twin SU carburetors (e.g., HS2 or HIF38) Fuel Type: Leaded gasoline (91 RON or equivalent) 🔧 Transmission Standard Type: 4-speed manual transaxle (integrated with engine) Optional Automatic: Not typically offered for this model and year Features Gear Ratios: Specific ratios detailed within the manual (e.g., 3.10:1 first gear, 1.00:1 top gear) Fluid Type: Gearbox oil (e.g., SAE 30 or 20W-50, manual will specify precise grade) 📐 Dimensions Exterior Length: Approximately 3715 mm (146.3 inches) Width: Approximately 1580 mm (62.2 inches) Height: Approximately 1280 mm (50.4 inches) Wheelbase: Approximately 2020 mm (79.5 inches) Weights Curb Weight: Approximately 635 kg (1400 lbs) 🛡️ Safety Features Ratings Crash Test Data: No formal crash test data available from modern standards for this era vehicle Active Features Braking System: Front disc brakes, rear drum brakes Passive Features Seat Belts: Standard front seat belts may be fitted, rear belts often optional or absent 💡 Technology Features Infotainment Audio System: Basic AM radio likely an optional extra; most cars would not have one as standard 🔧 Maintenance Service Intervals Oil Change: Approximately every 3,000-5,000 miles or 6-12 months (manual will provide definitive schedule) Tune Up: Regularly scheduled (e.g., ignition points, spark plugs, carburetor adjustment) Grease Points: Scheduled lubrication of suspension and steering components Fluid Specifications Engine Oil: Viscosity typically SAE 20W-50 or SAE 30 (with lead additive if using older oil formulations) Coolant: Ethylene glycol-based antifreeze mixed with distilled water (50/50) Brake Fluid: DOT 3 or DOT 4 brake fluid (manual will specify) Known Issues Rust: Prone to rust in wheel arches, sills, and floor pans due to age and design Engine Seals: Oil leaks from engine and gearbox seals are common Hydrolastic Suspension: Hydrolastic suspension units can lose pressure over time, requiring re-pressurization or replacement 📚 Vehicle History Brand Heritage Manufacturer: British Motor Corporation (BMC), later British Leyland Model Evolution Development: The Countryman was a stretched variant of the Mini, offering a more practical estate body style, launched in 1960. Key Distinction: Featured distinctive wood-effect side paneling (though this could be optioned off). Production Production Period: 1960-1969 for the original Countryman...