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Mazda RX3 1970-1978 WSM Service Manual Repair

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🏷️ Basic Information Identification Make: Mazda Model: RX-3 Generation: First Generation Codes Chassis Codes: S102A, S124A, S132A, S133A (coupe/sedan), S135A (wagon) Engine Codes: 12A (pre-facelift), 13B (facelift/later models) 👋 Introduction Market Position Segment: Compact sports coupe/sedan/wagon Target Audience: Enthusiasts, DIY mechanics, restoration specialists Competitive Analysis Key Competitors: Toyota Corolla Levin/Sprinter Trueno, Datsun Sunny/B210, Honda Civic Key Features Unique Selling Proposition: Rotary engine, sporty styling, lightweight chassis, driver-focused handling. Historical Significance: Established Mazda's reputation for performance and rotary engine technology. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Manual (WSM) / Repair Manual Language: English Format: Digital (likely PDF, based on common industry practice for older manuals) Page Count Estimated Page Count: 800-1200 (typical for comprehensive WSMs of this era) 📖 Manual Coverage Systems Covered Powertrain: Rotary engine (12A, 13B) theory of operation, disassembly, assembly, lubrication, cooling, fuel injection/carburetion, ignition, exhaust. Transmission: Manual transmission (4-speed, 5-speed), clutch system, drive shafts, rear axle. Chassis And Suspension: Front suspension (independent, MacPherson struts), rear suspension (leaf springs, solid axle), steering system, brakes (front discs, rear drums). Electrical System: Wiring diagrams, battery, charging system (alternator), starting system, lighting, instruments, accessories, engine control unit (ECU) basics. Body And Interior: Body panel removal/installation, door mechanisms, glass, upholstery, dashboard components. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, coolant flush, brake fluid change, general inspections. Repair: Engine rebuilding, transmission overhaul, brake caliper/master cylinder repair, suspension component replacement, electrical component diagnostics and repair. Troubleshooting: Diagnostic charts for common symptoms, fault finding procedures for engine, transmission, electrical, and braking systems. Technical Depth Diagnostics: Detailed diagnostic procedures, component testing, specifications for electrical circuits and mechanical tolerances. Rebuild Specifications: Complete engine and transmission disassembly/assembly procedures with torque specifications, clearances, and component measurements. 📊 Manual Specifications File Format File Quality: High-resolution scans of original factory documentation, ensuring clarity of diagrams and text. Searchability: Likely text-searchable if converted to PDF with OCR, allowing for quick access to specific information. Print Quality Printability: Designed for printing key sections or the entire manual for workshop use. Binding Type Original Binding: Likely perfect-bound or spiral-bound for original factory manuals. Paper Type Original Paper: High-quality, durable paper suitable for workshop environments. ⚙️ Engine Specifications Primary Engine Engine Type: Mazda Rotary (Wankel) Engine Engine Displacement 12A: 1.16 L (67 cu in) Engine Displacement 13B: 1.30 L (79 cu in) Performance Horsepower 12A: Approx. 90-100 hp (varies by market and emission controls) Horsepower 13B: Approx. 110-130 hp (varies by market and emission controls) Torque 12A: Approx. 90-100 lb-ft Torque 13B: Approx. 115-125 lb-ft Fuel System Fuel Delivery Early: Downdraft Carburetor (e.g., Hitachi SH220 or similar) Fuel Delivery Late: Fuel Injection (early electronic or mechanical systems) Fuel Type: Unleaded Gasoline (87 octane or higher recommended) Engine Management Ignition System: Distributor-based, points or electronic ignition Rotary Specifics Apex Seals: Crucial wear item, requires specific lubrication and handling. Oil Metering: Separate oil injection system for apex seals and side seals. 🔧 Transmission Standard Type: 4-Speed Manual Optional Type: 5-Speed Manual (later models/performance variants) Automatic: Rarely offered or not widely documented for this generation Features Clutch Type: Dry Single Plate Transmission Fluid Specifications: API GL-4 Hypoid Gear Oil (e.g., SAE 80W-90) 📐 Dimensions Exterior Wheelbase: Approx. 97.4 inches (2475 mm) Length: Approx. 165.7 inches (4209 mm) Width: Approx. 63.9 inches (1623 mm) Height: Approx. 52.0 inches (1321 mm) (Coupe) Weights Curb Weight: Approx. 2100-2400 lbs (950-1090 kg) Wheels And Tires Bolt Pattern: 4x110 mm Standard Tire Size: 165/80 R13 (early), 175/70 R13 (later) 🛡️ Safety Features Ratings Crash Test Data: Limited official crash test data available from this era. Vehicle designed with crumple zones typical for the time. Active Features Brakes: Front disc brakes, Rear drum brakes. Power assisted optional on some models. Passive Features Seatbelts: Lap belts standard, shoulder belts optional or mandated later in the production run. Construction: Unibody construction with integrated safety cage elements. 💡 Technology Features Infotainment Audio System: Factory AM/FM radio, often with a single speaker. Cassette player optional on later models. Driver Assistance ABS: Not available on this generation. Power Steering: Optional on some models, often heavy and direct feel. Connectivity Connection Ports: N/A 🔧 Maintenance Service Intervals Oil Change: Every 3,000 miles (5,000 km) or 6 months, whichever comes first. Air Filter: Inspect every 6,000 miles (10,000 km), replace as needed. Spark Plugs: Replace every 12,000-18,000 miles (20,000-30,000 km) for standard plugs. Coolant Flush: Every 24,000 miles (40,000 km) or 2 years. Fluid Specifications Engine Oil: API SF/SG, SAE 10W-30 or 10W-40 recommended. Rotary specific oil additive may be beneficial. Coolant: Ethylene Glycol based antifreeze (50/50 mix with distilled water). Capacity approx. 5-6 quarts. Brake Fluid: DOT 3 or DOT 4. Known Issues Rotary Engine Apex Seals: Wear leading to compression loss, hard starting, and rough running. Requires proper maintenance and oiling. Carburetor: Gumming, wear, and tuning issues common with age; rebuilding...
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Sku: 92571
Collections: ALL Mazda

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Mazda RX3 1970-1978 WSM Service Manual Repair
🏷️ Basic Information
Identification
Make:
Mazda
Model:
RX-3
Generation:
First Generation
Codes
Chassis Codes:
S102A, S124A, S132A, S133A (coupe/sedan), S135A (wagon)
Engine Codes:
12A (pre-facelift), 13B (facelift/later models)
👋 Introduction
Market Position
Segment:
Compact sports coupe/sedan/wagon
Target Audience:
Enthusiasts, DIY mechanics, restoration specialists
Competitive Analysis
Key Competitors:
Toyota Corolla Levin/Sprinter Trueno, Datsun Sunny/B210, Honda Civic
Key Features
Unique Selling Proposition:
Rotary engine, sporty styling, lightweight chassis, driver-focused handling.
Historical Significance:
Established Mazda's reputation for performance and rotary engine technology.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Manual (WSM) / Repair Manual
Language:
English
Format:
Digital (likely PDF, based on common industry practice for older manuals)
Page Count
Estimated Page Count:
800-1200 (typical for comprehensive WSMs of this era)
📖 Manual Coverage
Systems Covered
Powertrain:
Rotary engine (12A, 13B) theory of operation, disassembly, assembly, lubrication, cooling, fuel injection/carburetion, ignition, exhaust.
Transmission:
Manual transmission (4-speed, 5-speed), clutch system, drive shafts, rear axle.
Chassis And Suspension:
Front suspension (independent, MacPherson struts), rear suspension (leaf springs, solid axle), steering system, brakes (front discs, rear drums).
Electrical System:
Wiring diagrams, battery, charging system (alternator), starting system, lighting, instruments, accessories, engine control unit (ECU) basics.
Body And Interior:
Body panel removal/installation, door mechanisms, glass, upholstery, dashboard components.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, coolant flush, brake fluid change, general inspections.
Repair:
Engine rebuilding, transmission overhaul, brake caliper/master cylinder repair, suspension component replacement, electrical component diagnostics and repair.
Troubleshooting:
Diagnostic charts for common symptoms, fault finding procedures for engine, transmission, electrical, and braking systems.
Technical Depth
Diagnostics:
Detailed diagnostic procedures, component testing, specifications for electrical circuits and mechanical tolerances.
Rebuild Specifications:
Complete engine and transmission disassembly/assembly procedures with torque specifications, clearances, and component measurements.
📊 Manual Specifications
File Format
File Quality:
High-resolution scans of original factory documentation, ensuring clarity of diagrams and text.
Searchability:
Likely text-searchable if converted to PDF with OCR, allowing for quick access to specific information.
Print Quality
Printability:
Designed for printing key sections or the entire manual for workshop use.
Binding Type
Original Binding:
Likely perfect-bound or spiral-bound for original factory manuals.
Paper Type
Original Paper:
High-quality, durable paper suitable for workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Mazda Rotary (Wankel) Engine
Engine Displacement 12A:
1.16 L (67 cu in)
Engine Displacement 13B:
1.30 L (79 cu in)
Performance
Horsepower 12A:
Approx. 90-100 hp (varies by market and emission controls)
Horsepower 13B:
Approx. 110-130 hp (varies by market and emission controls)
Torque 12A:
Approx. 90-100 lb-ft
Torque 13B:
Approx. 115-125 lb-ft
Fuel System
Fuel Delivery Early:
Downdraft Carburetor (e.g., Hitachi SH220 or similar)
Fuel Delivery Late:
Fuel Injection (early electronic or mechanical systems)
Fuel Type:
Unleaded Gasoline (87 octane or higher recommended)
Engine Management
Ignition System:
Distributor-based, points or electronic ignition
Rotary Specifics
Apex Seals:
Crucial wear item, requires specific lubrication and handling.
Oil Metering:
Separate oil injection system for apex seals and side seals.
🔧 Transmission
Standard
Type:
4-Speed Manual
Optional
Type:
5-Speed Manual (later models/performance variants)
Automatic:
Rarely offered or not widely documented for this generation
Features
Clutch Type:
Dry Single Plate
Transmission Fluid
Specifications:
API GL-4 Hypoid Gear Oil (e.g., SAE 80W-90)
📐 Dimensions
Exterior
Wheelbase:
Approx. 97.4 inches (2475 mm)
Length:
Approx. 165.7 inches (4209 mm)
Width:
Approx. 63.9 inches (1623 mm)
Height:
Approx. 52.0 inches (1321 mm) (Coupe)
Weights
Curb Weight:
Approx. 2100-2400 lbs (950-1090 kg)
Wheels And Tires
Bolt Pattern:
4x110 mm
Standard Tire Size:
165/80 R13 (early), 175/70 R13 (later)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official crash test data available from this era. Vehicle designed with crumple zones typical for the time.
Active Features
Brakes:
Front disc brakes, Rear drum brakes. Power assisted optional on some models.
Passive Features
Seatbelts:
Lap belts standard, shoulder belts optional or mandated later in the production run.
Construction:
Unibody construction with integrated safety cage elements.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM radio, often with a single speaker. Cassette player optional on later models.
Driver Assistance
ABS:
Not available on this generation.
Power Steering:
Optional on some models, often heavy and direct feel.
Connectivity
Connection Ports:
N/A
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000 miles (5,000 km) or 6 months, whichever comes first.
Air Filter:
Inspect every 6,000 miles (10,000 km), replace as needed.
Spark Plugs:
Replace every 12,000-18,000 miles (20,000-30,000 km) for standard plugs.
Coolant Flush:
Every 24,000 miles (40,000 km) or 2 years.
Fluid Specifications
Engine Oil:
API SF/SG, SAE 10W-30 or 10W-40 recommended. Rotary specific oil additive may be beneficial.
Coolant:
Ethylene Glycol based antifreeze (50/50 mix with distilled water). Capacity approx. 5-6 quarts.
Brake Fluid:
DOT 3 or DOT 4.
Known Issues
Rotary Engine Apex Seals:
Wear leading to compression loss, hard starting, and rough running. Requires proper maintenance and oiling.
Carburetor:
Gumming, wear, and tuning issues common with age; rebuilding or replacement may be necessary.
Electrical System:
Corrosion in connectors, failing grounds, aging wiring harnesses.
Rust And Corrosion:
Common in wheel wells, rocker panels, and floor pans due to age and climate exposure.
📚 Vehicle History
Brand Heritage
Rotary Pioneering:
Mazda's commitment to the Wankel rotary engine, starting with the Cosmo.
Model Evolution
Introduction Year:
1971 (Japan), 1972 (North America)
Body Styles:
Coupe, Sedan, Station Wagon (less common)
Facelift:
Minor styling updates, engine upgrades (13B), and improved interior in later years (around 1975).
Production
Production Period:
1971-1978
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Sporty Car Rankings:
Often cited in reviews of affordable sports cars of the 1970s.
Ratings
Enthusiast Following:
Strong cult following among rotary engine enthusiasts and vintage Japanese car collectors.
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