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BMW 320i 320iA 320i(1.8L) 320iA (1.8L) 1975 1976 1977 1978 1979 1980 1981 1982 1983 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Chassis Code: E21 Engine Variants Covered: 320i, 320iA, 320i(1.8L), 320iA (1.8L) Model Years Covered: 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983 👋 Introduction Market Position Era: The BMW E21 represented BMW's entry into the compact executive sports sedan segment, challenging established models. Segment: Compact Executive / Sport Sedan Competitive Analysis Key Competitors: Mercedes-Benz W123, Audi 80/Fox, Alfa Romeo Alfetta, Ford Granada Key Features Design Philosophy: Iconic 'Bangle' design elements, driver-focused cockpit, BMW's renowned handling characteristics. Manual Value: Essential resource for owners and mechanics to maintain, diagnose, and repair the classic BMW E21, enabling DIY maintenance and preserving vehicle value. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Page Count: 700 Language: English Format: PDF (Digital Download) Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine: Complete Overhaul, Diagnosis, Tuning Engine Electrical: Ignition System, Starting System, Charging System, Sensor Diagnostics Fuel System: Fuel Pump, Injectors, Fuel Lines, Fuel Tank, Fuel Pressure Regulation Cooling System: Radiator, Fan, Water Pump, Thermostat, Hoses, Antifreeze Specifications Exhaust System: Catalytic Converter (if applicable), Muffler, Exhaust Pipes, Gaskets Clutch: Clutch Operation, Disc, Pressure Plate, Release Bearing, Hydraulic System Transmission: Manual and Automatic Transmission Overhaul, Gear Ratios, Fluid Specifications, Shifter Linkage Drivetrain: Drive Shaft, Universal Joints, Differential, Axles Front Axle: Suspension Components, Ball Joints, Bushings, Control Arms Steering: Steering Rack, Tie Rods, Power Steering System (if equipped), Wheel Alignment Specifications Rear Axle: Suspension Components, Shock Absorbers, Control Arms, Bushings Brakes: Disc Brakes (Front and Rear), Brake Calipers, Rotors, Pads, Master Cylinder, Brake Lines, Bleeding Procedures, Parking Brake Pedal Assembly: Brake Pedal, Accelerator Pedal, Clutch Pedal (Manual) Wheels And Tires: Tire Pressure Specifications, Wheel Bolt Patterns, Rim Sizes Body: Body Panel Repair, Rust Prevention, Door Mechanisms, Window Regulators, Bumpers Body Interior Equipment: Dashboard, Trim Panels, Door Panels, Center Console Seats: Seat Adjustment Mechanisms, Upholstery Repair Sliding Roof: Sunroof Mechanism, Seals, Operation Chassis Electrical: Wiring Diagrams, Fuses, Relays, Lighting Circuits, Horn Instruments: Speedometer, Tachometer, Fuel Gauge, Warning Lights, Instrument Cluster Repair Lights: Headlights, Taillights, Turn Signals, Interior Lights, Bulb Specifications HVAC: Heating System, Ventilation, Air Conditioning (if equipped), Blower Motor, Controls Radio And Accessories: Antenna, Speaker Installation, Electrical Accessory Circuits Equipment Parts And Accessories: Engine and Chassis Component Identification and Installation Procedures Included Preventative Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Inspections Troubleshooting: Diagnostic Guides, Common Faults and Solutions, Electrical System Diagnosis Repair: Step-by-Step Repair Procedures for all Major Systems Rebuild: Detailed Engine and Transmission Rebuild Procedures Restoration: Guidance for restoring various components and systems Technical Depth Depth: Comprehensive (covers everything from basic maintenance to complete engine rebuilds) Detail Level: Illustrated with clear step-by-step instructions, including exploded views and diagrams Target Audience: Professional Technicians, Mechanics, and DIY Enthusiasts 📊 Manual Specifications File Format File Type: PDF Compatibility: Windows, Linux, Mac (requires PDF Reader) Searchability: Likely searchable text (typical for official PDF manuals) Printability: Printable without restrictions Zoomability: Zoomable illustrations Compression: May be zipped (requires WinZip or WinRAR for unzipping) File Size Indication: Up to 5GB (check specific listing for exact size) Print Quality Quality: High Resolution (as expected from an original factory manual) Binding Type Type: Not Applicable (Digital Download) Paper Type Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: M10 (variants for 320i) Engine Type: Inline-4 Cylinder, SOHC (Single Overhead Camshaft) Displacement: 1.8 Liters (approx. 1766cc) Performance Horsepower Range: Approximately 100-115 hp (depending on specific market and tune) Torque Range: Approximately 100-115 lb-ft (depending on specific market and tune) Fuel System Fuel Delivery: Bosch L-Jetronic Fuel Injection (for 320i models) Fuel Type: Unleaded Gasoline (typically 91 RON or higher) Technical Details Bore X Stroke: 84.0 mm x 80.0 mm (typical for 1.8L M10) Compression Ratio: Typically 8.3:1 or 8.8:1 (depending on variant) Ignition System: Electronic Ignition (e.g., breakerless) 🔧 Transmission Standard Type: 4-speed Manual Transmission Optional Type: 3-speed ZF Automatic Transmission (denoted by 'A' in model name, e.g., 320iA) Features Manual Gear Ratios: Specific ratios available within the manual for detailed analysis. Automatic Features: Torque converter, likely with a lock-up feature in later models. 📐 Dimensions Exterior Length: Approx. 4360 mm (171.7 in) Width: Approx. 1610 mm (63.4 in) Height: Approx. 1380 mm (54.3 in) Weights Curb Weight: Approx. 1200 - 1300 kg (2645 - 2866 lbs), depending on transmission and options. 🛡️ Safety Features Ratings Crash Test Info: While specific ratings from modern agencies are not available for this era, the E21 featured crumple zones and a robust safety cell for its time. Active Features Braking System: Front disc brakes, rear drum brakes. Passive Features Seatbelts: Standard lap and shoulder belts (front), lap belts (rear). Steering Column: Collapsible steering column for improved impact protection. 💡 Technology Features Infotainment Audio System: Factory radio typically a simple AM/FM unit, often with a cassette player in later models. Upgrades are common. Driver...
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Sku: 92427
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BMW 320i 320iA 320i(1.8L) 320iA (1.8L) 1975 1976 1977 1978 1979 1980 1981 1982 1983 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Chassis Code:
E21
Engine Variants Covered:
320i, 320iA, 320i(1.8L), 320iA (1.8L)
Model Years Covered:
1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983
👋 Introduction
Market Position
Era:
The BMW E21 represented BMW's entry into the compact executive sports sedan segment, challenging established models.
Segment:
Compact Executive / Sport Sedan
Competitive Analysis
Key Competitors:
Mercedes-Benz W123, Audi 80/Fox, Alfa Romeo Alfetta, Ford Granada
Key Features
Design Philosophy:
Iconic 'Bangle' design elements, driver-focused cockpit, BMW's renowned handling characteristics.
Manual Value:
Essential resource for owners and mechanics to maintain, diagnose, and repair the classic BMW E21, enabling DIY maintenance and preserving vehicle value.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Page Count:
700
Language:
English
Format:
PDF (Digital Download)
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Complete Overhaul, Diagnosis, Tuning
Engine Electrical:
Ignition System, Starting System, Charging System, Sensor Diagnostics
Fuel System:
Fuel Pump, Injectors, Fuel Lines, Fuel Tank, Fuel Pressure Regulation
Cooling System:
Radiator, Fan, Water Pump, Thermostat, Hoses, Antifreeze Specifications
Exhaust System:
Catalytic Converter (if applicable), Muffler, Exhaust Pipes, Gaskets
Clutch:
Clutch Operation, Disc, Pressure Plate, Release Bearing, Hydraulic System
Transmission:
Manual and Automatic Transmission Overhaul, Gear Ratios, Fluid Specifications, Shifter Linkage
Drivetrain:
Drive Shaft, Universal Joints, Differential, Axles
Front Axle:
Suspension Components, Ball Joints, Bushings, Control Arms
Steering:
Steering Rack, Tie Rods, Power Steering System (if equipped), Wheel Alignment Specifications
Rear Axle:
Suspension Components, Shock Absorbers, Control Arms, Bushings
Brakes:
Disc Brakes (Front and Rear), Brake Calipers, Rotors, Pads, Master Cylinder, Brake Lines, Bleeding Procedures, Parking Brake
Pedal Assembly:
Brake Pedal, Accelerator Pedal, Clutch Pedal (Manual)
Wheels And Tires:
Tire Pressure Specifications, Wheel Bolt Patterns, Rim Sizes
Body:
Body Panel Repair, Rust Prevention, Door Mechanisms, Window Regulators, Bumpers
Body Interior Equipment:
Dashboard, Trim Panels, Door Panels, Center Console
Seats:
Seat Adjustment Mechanisms, Upholstery Repair
Sliding Roof:
Sunroof Mechanism, Seals, Operation
Chassis Electrical:
Wiring Diagrams, Fuses, Relays, Lighting Circuits, Horn
Instruments:
Speedometer, Tachometer, Fuel Gauge, Warning Lights, Instrument Cluster Repair
Lights:
Headlights, Taillights, Turn Signals, Interior Lights, Bulb Specifications
HVAC:
Heating System, Ventilation, Air Conditioning (if equipped), Blower Motor, Controls
Radio And Accessories:
Antenna, Speaker Installation, Electrical Accessory Circuits
Equipment Parts And Accessories:
Engine and Chassis Component Identification and Installation
Procedures Included
Preventative Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Inspections
Troubleshooting:
Diagnostic Guides, Common Faults and Solutions, Electrical System Diagnosis
Repair:
Step-by-Step Repair Procedures for all Major Systems
Rebuild:
Detailed Engine and Transmission Rebuild Procedures
Restoration:
Guidance for restoring various components and systems
Technical Depth
Depth:
Comprehensive (covers everything from basic maintenance to complete engine rebuilds)
Detail Level:
Illustrated with clear step-by-step instructions, including exploded views and diagrams
Target Audience:
Professional Technicians, Mechanics, and DIY Enthusiasts
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
Windows, Linux, Mac (requires PDF Reader)
Searchability:
Likely searchable text (typical for official PDF manuals)
Printability:
Printable without restrictions
Zoomability:
Zoomable illustrations
Compression:
May be zipped (requires WinZip or WinRAR for unzipping)
File Size Indication:
Up to 5GB (check specific listing for exact size)
Print Quality
Quality:
High Resolution (as expected from an original factory manual)
Binding Type
Type:
Not Applicable (Digital Download)
Paper Type
Type:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M10 (variants for 320i)
Engine Type:
Inline-4 Cylinder, SOHC (Single Overhead Camshaft)
Displacement:
1.8 Liters (approx. 1766cc)
Performance
Horsepower Range:
Approximately 100-115 hp (depending on specific market and tune)
Torque Range:
Approximately 100-115 lb-ft (depending on specific market and tune)
Fuel System
Fuel Delivery:
Bosch L-Jetronic Fuel Injection (for 320i models)
Fuel Type:
Unleaded Gasoline (typically 91 RON or higher)
Technical Details
Bore X Stroke:
84.0 mm x 80.0 mm (typical for 1.8L M10)
Compression Ratio:
Typically 8.3:1 or 8.8:1 (depending on variant)
Ignition System:
Electronic Ignition (e.g., breakerless)
🔧 Transmission
Standard
Type:
4-speed Manual Transmission
Optional
Type:
3-speed ZF Automatic Transmission (denoted by 'A' in model name, e.g., 320iA)
Features
Manual Gear Ratios:
Specific ratios available within the manual for detailed analysis.
Automatic Features:
Torque converter, likely with a lock-up feature in later models.
📐 Dimensions
Exterior
Length:
Approx. 4360 mm (171.7 in)
Width:
Approx. 1610 mm (63.4 in)
Height:
Approx. 1380 mm (54.3 in)
Weights
Curb Weight:
Approx. 1200 - 1300 kg (2645 - 2866 lbs), depending on transmission and options.
🛡️ Safety Features
Ratings
Crash Test Info:
While specific ratings from modern agencies are not available for this era, the E21 featured crumple zones and a robust safety cell for its time.
Active Features
Braking System:
Front disc brakes, rear drum brakes.
Passive Features
Seatbelts:
Standard lap and shoulder belts (front), lap belts (rear).
Steering Column:
Collapsible steering column for improved impact protection.
💡 Technology Features
Infotainment
Audio System:
Factory radio typically a simple AM/FM unit, often with a cassette player in later models. Upgrades are common.
Driver Assistance
Systems:
No significant electronic driver assistance systems were standard or commonly available during this period.
Connectivity
Features:
Basic electrical connectivity for lights, ignition, and accessories.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 5,000 - 7,500 miles or 6-12 months, check manual for specific recommendations.
Tune Up:
Spark plugs, ignition points (if applicable), fuel filter, air filter usually recommended every 15,000 - 30,000 miles.
Timing Belt Chain:
M10 engines utilize a timing chain, which is generally maintenance-free for the life of the engine but requires inspection for wear.
Fluid Specifications
Engine Oil:
Refer to manual for specific API service classification and viscosity (e.g., SAE 20W-50, 15W-40 typical for the era).
Coolant:
BMW approved coolant (typically ethylene glycol based) mixed with distilled water (50/50 ratio).
Transmission Fluid Manual:
GL-4 gear oil (e.g., SAE 75W-90 or 80W-90)
Transmission Fluid Automatic:
Dexron II or equivalent ATF (Automatic Transmission Fluid).
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
ATF (Automatic Transmission Fluid) or specific power steering fluid.
Known Issues
Rust:
Common rust points include wheel arches, rocker panels, strut towers, and the spare tire well.
Fuel Injection:
Aging fuel injectors, fuel pressure regulators, and electrical connections can lead to performance issues.
Electrical Gremlins:
As with many cars of this era, aging wiring harnesses, grounds, and switches can cause intermittent electrical problems.
Suspension Wear:
Bushings, ball joints, and tie rod ends are common wear items, impacting handling and alignment.
📚 Vehicle History
Brand Heritage
Legacy:
BMW has a long-standing reputation for building sporty, driver-oriented sedans, a legacy heavily influenced by the E21.
Model Evolution
Generation:
The E21 was the first generation of the BMW 3 Series, replacing the BMW 02 Series.
Key Innovations:
Introduction of McPherson struts in the front suspension for improved handling and ride comfort compared to its predecessor.
Production
Production Years:
1975-1983
Manufacturing Locations:
Germany (primarily Dingolfing plant)
🏆 Awards & Recognition
Recognitions
Industry Accolades:
While specific annual awards are not widely documented, the E21 was lauded for its driving dynamics and build quality, establishing the 3 Series as a benchmark.
Certifications
Manual Authenticity:
Stated as an 'original BMW E21... manual,' suggesting it's a factory-produced document.
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