🏷️ Basic Information Identification Make: Suzuki Model: Cervo Model Code: SC100 Generation Generation Name: First Generation (SC100) Codes Production Years: 1977-1982 👋 Introduction Market Position Market Segment: Kei car, subcompact vehicle. Competitive Analysis Competitors: Primary competitors included other Japanese microcars and small city cars of the era, such as the Suzuki Fronte and Daihatsu Fellow Max. Key Features Key Features: Compact size, fuel efficiency, economical operation, distinct styling for its time. 📋 Manual Details Coverage Areas Covered Years: 1977, 1978, 1979, 1980, 1981, 1982 Page Count Page Count: 290+ Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed engine overhaul, disassembly, assembly, troubleshooting, and adjustments. Fuel System: Carburetor specifications, adjustments, fuel pump, fuel lines, and tank service. Cooling System: Radiator, thermostat, water pump, hoses, and coolant specifications. Ignition System: Spark plugs, ignition coil, distributor, timing adjustments, and troubleshooting. Transmission: Manual transmission service, clutch operation, gearbox disassembly and assembly. Drivetrain: Axles, driveshafts, differential service, and wheel bearing maintenance. Suspension: Front and rear suspension components, shock absorbers, springs, and alignment specifications. Steering: Steering column, tie rods, steering gearbox service, and adjustments. Brakes: Drum brake service, brake shoe replacement, hydraulic system bleeding, master cylinder, and wheel cylinder service. Electrical System: Battery, charging system (alternator/generator), starter motor, lighting, wiring diagrams, fuses, and relays. Body And Chassis: Body panel removal and installation, door mechanisms, window operation, seat adjustment, and chassis lubrication. Heating And Ventilation: Heater core, blower motor, ducting, and control mechanisms. Procedures Included Maintenance: Routine maintenance checks, lubrication, filter replacements, and tune-up procedures. Troubleshooting: Diagnostic procedures for common and uncommon faults across all systems. Repair: Step-by-step repair instructions for component disassembly, servicing, and reassembly. Installation: Procedures for installing new or replacement parts and components. Adjustments: Detailed instructions for adjusting engine idle, ignition timing, clutch, brakes, and more. Technical Depth Depth: Comprehensive, bumper-to-bumper coverage suitable for professional mechanics and experienced DIY enthusiasts. Illustrations: Detailed pictorial diagrams, exploded views, and photographs to guide repair processes. Special Tools: Reference to specific Suzuki special service tools and their usage. Specifications: Includes essential service data, tightening torques, wear limits, and factory specifications. 📊 Manual Specifications File Format Compatibility: Windows, Mac, Linux OS Viewing Requirement: Adobe Reader Print Quality Printability: Yes, all pages are printable. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Completeness Completeness: 100% complete and intact, no missing/corrupt pages/sections. ⚙️ Engine Specifications Primary Engine Engine Code: F5A (likely) Engine Type: Inline 3-cylinder, 4-stroke, naturally aspirated gasoline engine. Displacement: 543 cc (33.1 cu in) Performance Horsepower: Approximately 28-32 PS (gross) depending on specific tuning and emissions regulations of the market. Torque: Approximately 40-45 Nm (gross). Fuel System Fuel Delivery: Single downdraft carburetor (e.g., Mikuni or Hitachi). Recommended Fuel: Unleaded gasoline (Octane rating typically around 87). 🔧 Transmission Standard Transmission Type: 4-speed manual transmission. Optional Transmission Type: Likely a 3-speed automatic transmission was available as an option in some markets. Features Clutch Type: Dry single-plate clutch, diaphragm spring type. 📐 Dimensions Exterior Length: Approx. 3,195 mm (125.8 in) Width: Approx. 1,395 mm (54.9 in) Height: Approx. 1,315 mm (51.8 in) Wheelbase: Approx. 2,060 mm (81.1 in) Weights Curb Weight: Approx. 600-650 kg (1323-1433 lbs) 🛡️ Safety Features Ratings Safety Ratings: As a vehicle from the late 1970s/early 1980s, it predates modern comprehensive crash testing standards. Safety features were basic by today's standards. Active Features Active Features: Basic braking system (drum brakes front and rear), standard steering. Passive Features Passive Features: Seat belts (likely lap belts in the front, lap belts in the rear), basic body structure. 💡 Technology Features Infotainment Infotainment System: Basic AM/FM radio, optional cassette player. Focus on functionality rather than advanced features. Driver Assistance Driver Assistance: None by modern standards. Features such as ABS, airbags, traction control were not available. Connectivity Connectivity: No external connectivity features. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 km (3,000 miles) or 6 months, whichever comes first. Air Filter Replacement: Every 10,000-15,000 km (6,000-9,000 miles) or as needed based on operating conditions. Spark Plug Replacement: Every 20,000-30,000 km (12,000-18,000 miles). Fluid Specifications Engine Oil Type: API SF/CD or SG/CD, SAE 10W-30 or 10W-40 (check manual for exact specification). Engine Oil Capacity: Approx. 2.7 liters (2.8 US quarts) with filter change. Coolant Type: Ethylene glycol based antifreeze/coolant, 50/50 mix with distilled water. Transmission Fluid Type: API GL-4, SAE 75W-90 or 80W-90 gear oil. Brake Fluid Type: DOT 3 or DOT 4 hydraulic brake fluid. Known Issues Known Issues: Typical issues for vehicles of this era include carburetor tuning and wear, aging ignition components, rust/corrosion, potential leaks in cooling and brake systems, and wear in suspension bushings. 📚 Vehicle History Brand Heritage Brand Origin: Suzuki Motor Corporation, Japan. Model Evolution Model Context: The Cervo SC100 was part of Suzuki's lineup of...