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1982-1985 Yamaha Tri-Moto 200 Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Tri-Moto 200 Model Variants: YTM200N, YTM200K Production Years Covered: 1982-1985 Vehicle Type: All-Terrain Vehicle (ATV) 👋 Introduction Market Position Market Position: The Yamaha Tri-Moto 200 was a popular entry-level to mid-range ATV in its era, known for its ruggedness and ease of use for recreational riding and light utility. Competitive Analysis Competitors: Competed with other 200-250cc class ATVs from brands like Honda (e.g., TRX200), Kawasaki (e.g., KLT200), and Suzuki (e.g., ALT250). Key Features Key Features: Single-cylinder engine, shaft drive, three-wheel configuration, reliable. 📋 Manual Details Coverage Areas Manual Coverage: Complete vehicle repair and maintenance Page Count Estimated Page Count: Refer to specific product listing for exact count. Typically 300-600 pages for comprehensive service manuals. Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine System: Full coverage of engine disassembly, assembly, inspection, and repair. Fuel System: Carburetor tuning, cleaning, rebuilding, fuel pump service. Cooling System: Radiator, hoses, coolant, thermostat service (if applicable to specific models). Transmission System: Gearbox inspection, repair, oil changes, clutch operation. Clutching System: Clutch inspection, adjustment, replacement procedures. Final Drive: Shaft drive inspection, maintenance, bearing service. Body And Frame: Body panel removal/installation, frame inspection, seat, fenders. Steering And Suspension: Handlebar, steering column, front forks, rear shock absorber, swingarm service. Brake System: Brake lever, cable, caliper, master cylinder, fluid replacement. Electrical System: Ignition system, lighting, battery, stator, CDI unit, starter motor. Wiring Diagrams: Detailed electrical schematics for easy troubleshooting. Procedures Included Maintenance: Regular scheduled maintenance, fluid changes, lubrication, filter replacement. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues. Repair: Step-by-step instructions for component disassembly, repair, and reassembly. Installation: Correct installation procedures for replacement parts and assemblies. Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic adjustments to complete engine rebuilds. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High-resolution digital format, equivalent to print quality. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, air-cooled Displacement: 196 cc (approx.) Bore X Stroke: Typically around 66.0 mm x 57.0 mm (verify specific model variants) Performance Horsepower: Approximately 15-17 HP (verify specific model variants) Torque: Approximately 12-14 lb-ft (verify specific model variants) Fuel System Carburetor: Mikuni VM Series (e.g., VM24 or similar, verify specific model variants) Fuel Type: Unleaded gasoline Ignition Ignition System: CDI (Capacitor Discharge Ignition) 🔧 Transmission Standard Transmission Type: Constant mesh, 5-speed manual with reverse Optional Optional Transmission: N/A Features Drive System: Shaft drive to rear axle 📐 Dimensions Exterior Overall Length: Approx. 73 inches (verify specific model variants) Overall Width: Approx. 43 inches (verify specific model variants) Overall Height: Approx. 41 inches (verify specific model variants) Weights Dry Weight: Approx. 320-340 lbs (verify specific model variants) Fuel Tank Capacity: Approx. 2.7 gallons (verify specific model variants) 🛡️ Safety Features Ratings Safety Ratings: N/A (ATVs are not typically crash-tested by NHTSA or IIHS like passenger vehicles) Active Features Active Safety Features: Disc brakes (front and rear), neutral indicator light, parking brake. Passive Features Passive Safety Features: Operator training recommended, use of protective gear (helmet, goggles, gloves, boots, apparel) is crucial. 💡 Technology Features Infotainment Infotainment Systems: N/A (Basic functionality, no complex infotainment) Driver Assistance Driver Assistance Features: N/A Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Every 1000 km or 1 year (refer to manual for exact recommendation and oil type) Spark Plug Replacement: As needed or per manual recommendation (e.g., every 2000-3000 km) Air Filter Cleaning: Every 500 km or as needed in dusty conditions Fluid Specifications Engine Oil Type: Yamalube 4 (or equivalent API SE or SF service classification SAE 10W-30 or 10W-40, verify specific viscosity for operating temperature range) Transmission Oil Type: Yamalube SAE 80 API GL-4 (verify specific type and capacity) Brake Fluid Type: DOT 3 (verify specific type) Known Issues Known Issues: Carburetor gumming due to stale fuel, electrical connector corrosion, wear on drive shaft U-joints, suspension bushing wear. Common Repairs: Carburetor cleaning/rebuild, battery replacement, brake cable adjustment/replacement, spark plug replacement. 📚 Vehicle History Brand Heritage Brand Heritage: Yamaha has a long history of producing reliable and innovative powersports vehicles, including motorcycles and ATVs. Model Evolution Model Evolution: The Tri-Moto 200 was part of Yamaha's early foray into the ATV market, laying the groundwork for their later, more advanced four-wheel models. It contributed to the rise of recreational off-road riding. Production Production Period: Early to mid-1980s 🏆 Awards & Recognition Recognitions Recognitions: N/A (As a specific model from the early 80s, it did not receive formal industry awards in the way modern vehicles do).
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Type: Atv
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Sku: 93751
Collections: ALL ATV Powersports

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1982-1985 Yamaha Tri-Moto 200 Repair Manual1982-1985 Yamaha Tri-Moto 200 Repair Manual1982-1985 Yamaha Tri-Moto 200 Repair Manual1982-1985 Yamaha Tri-Moto 200 Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Tri-Moto 200
Model Variants:
YTM200N, YTM200K
Production Years Covered:
1982-1985
Vehicle Type:
All-Terrain Vehicle (ATV)
👋 Introduction
Market Position
Market Position:
The Yamaha Tri-Moto 200 was a popular entry-level to mid-range ATV in its era, known for its ruggedness and ease of use for recreational riding and light utility.
Competitive Analysis
Competitors:
Competed with other 200-250cc class ATVs from brands like Honda (e.g., TRX200), Kawasaki (e.g., KLT200), and Suzuki (e.g., ALT250).
Key Features
Key Features:
Single-cylinder engine, shaft drive, three-wheel configuration, reliable.
📋 Manual Details
Coverage Areas
Manual Coverage:
Complete vehicle repair and maintenance
Page Count
Estimated Page Count:
Refer to specific product listing for exact count. Typically 300-600 pages for comprehensive service manuals.
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine System:
Full coverage of engine disassembly, assembly, inspection, and repair.
Fuel System:
Carburetor tuning, cleaning, rebuilding, fuel pump service.
Cooling System:
Radiator, hoses, coolant, thermostat service (if applicable to specific models).
Transmission System:
Gearbox inspection, repair, oil changes, clutch operation.
Clutching System:
Clutch inspection, adjustment, replacement procedures.
Final Drive:
Shaft drive inspection, maintenance, bearing service.
Body And Frame:
Body panel removal/installation, frame inspection, seat, fenders.
Steering And Suspension:
Handlebar, steering column, front forks, rear shock absorber, swingarm service.
Brake System:
Brake lever, cable, caliper, master cylinder, fluid replacement.
Electrical System:
Ignition system, lighting, battery, stator, CDI unit, starter motor.
Wiring Diagrams:
Detailed electrical schematics for easy troubleshooting.
Procedures Included
Maintenance:
Regular scheduled maintenance, fluid changes, lubrication, filter replacement.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues.
Repair:
Step-by-step instructions for component disassembly, repair, and reassembly.
Installation:
Correct installation procedures for replacement parts and assemblies.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic adjustments to complete engine rebuilds.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High-resolution digital format, equivalent to print quality.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, air-cooled
Displacement:
196 cc (approx.)
Bore X Stroke:
Typically around 66.0 mm x 57.0 mm (verify specific model variants)
Performance
Horsepower:
Approximately 15-17 HP (verify specific model variants)
Torque:
Approximately 12-14 lb-ft (verify specific model variants)
Fuel System
Carburetor:
Mikuni VM Series (e.g., VM24 or similar, verify specific model variants)
Fuel Type:
Unleaded gasoline
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 5-speed manual with reverse
Optional
Optional Transmission:
N/A
Features
Drive System:
Shaft drive to rear axle
📐 Dimensions
Exterior
Overall Length:
Approx. 73 inches (verify specific model variants)
Overall Width:
Approx. 43 inches (verify specific model variants)
Overall Height:
Approx. 41 inches (verify specific model variants)
Weights
Dry Weight:
Approx. 320-340 lbs (verify specific model variants)
Fuel Tank Capacity:
Approx. 2.7 gallons (verify specific model variants)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (ATVs are not typically crash-tested by NHTSA or IIHS like passenger vehicles)
Active Features
Active Safety Features:
Disc brakes (front and rear), neutral indicator light, parking brake.
Passive Features
Passive Safety Features:
Operator training recommended, use of protective gear (helmet, goggles, gloves, boots, apparel) is crucial.
💡 Technology Features
Infotainment
Infotainment Systems:
N/A (Basic functionality, no complex infotainment)
Driver Assistance
Driver Assistance Features:
N/A
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 1000 km or 1 year (refer to manual for exact recommendation and oil type)
Spark Plug Replacement:
As needed or per manual recommendation (e.g., every 2000-3000 km)
Air Filter Cleaning:
Every 500 km or as needed in dusty conditions
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent API SE or SF service classification SAE 10W-30 or 10W-40, verify specific viscosity for operating temperature range)
Transmission Oil Type:
Yamalube SAE 80 API GL-4 (verify specific type and capacity)
Brake Fluid Type:
DOT 3 (verify specific type)
Known Issues
Known Issues:
Carburetor gumming due to stale fuel, electrical connector corrosion, wear on drive shaft U-joints, suspension bushing wear.
Common Repairs:
Carburetor cleaning/rebuild, battery replacement, brake cable adjustment/replacement, spark plug replacement.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Yamaha has a long history of producing reliable and innovative powersports vehicles, including motorcycles and ATVs.
Model Evolution
Model Evolution:
The Tri-Moto 200 was part of Yamaha's early foray into the ATV market, laying the groundwork for their later, more advanced four-wheel models. It contributed to the rise of recreational off-road riding.
Production
Production Period:
Early to mid-1980s
🏆 Awards & Recognition
Recognitions
Recognitions:
N/A (As a specific model from the early 80s, it did not receive formal industry awards in the way modern vehicles do).
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