BMW 1 Series 1982-2007 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: 1 Series Generation First Generation Codes: E81 (3-door hatchback), E82 (coupe), E87 (5-door hatchback) Codes Covered Chassis Codes: E81, E82, E87 Covered Engine Codes: N43B16 (116i), N43B20 (118i, 120i), N47D20 (118d, 120d), M54B30 (130i), N54B30 (135i, 135is), N57D30 (123d) 👋 Introduction Market Position Segment: Compact premium hatchback and coupe Competitive Analysis Key Competitors: Volkswagen Golf, Audi A3, Mercedes-Benz A-Class (depending on market and specific model year comparisons within the broader range) Key Features Engineering Philosophy: Rear-wheel drive platform (primarily for early models), balanced chassis, premium interior appointments, sporty driving dynamics. Manual Advantage: Provides dealer-level diagnostic and repair information, enabling independent mechanics and DIY enthusiasts to perform complex tasks accurately. 📋 Manual Details Coverage Areas Covered Years: 1982-2007 Covered Models And Trims: 1 Series E81 (118d, 118i, 120d, 120i, 130i), E82 (120d, 123d, 135is), E87 (116i, 118d, 118i, 120d, 120i, 130i) Page Count Estimated Page Count: Extensive (typically 2000+ pages for comprehensive factory service manuals) Manual Type Type: Factory Service and Repair Manual Language Language: English Format Format: Digital (likely PDF or proprietary software) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, timing system, lubrication system, cooling system, intake and exhaust manifolds Engine Management: Fuel injection, ignition system, emissions control, engine control unit (ECU) diagnostics and programming Transmission: Manual transmission (Getrag, ZF), Automatic transmission (Steptronic), clutch system, drivetrain components (driveshafts, differentials) Brakes: Hydraulic system, ABS, DSC, brake calipers, rotors, pads, parking brake, brake fluid specifications Suspension And Steering: Front and rear suspension components (struts, shocks, control arms, bushings), steering system (rack and pinion, power steering fluid) Electrical System: Battery, alternator, starter, wiring diagrams, fuses, relays, lighting systems, body control module (BCM) Body And Interior: Body panels, doors, windows, locks, seating, climate control system, airbags Diagnostic Troubleshooting: Fault codes, symptom-based diagnostics, component testing procedures Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement Repair And Rebuild: Engine overhaul, transmission repair, brake system service, suspension component replacement, electrical component repair Diagnostics: Step-by-step troubleshooting guides for common and complex issues Technical Service Bulletins: Inclusion of official manufacturer bulletins addressing known issues and solutions Technical Depth Depth Of Information: Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and component specifications. 📊 Manual Specifications File Format Digital Format Details: Likely a high-resolution PDF with searchable text, allowing for quick access to specific information. May also be available as proprietary software. Print Quality Image Quality: High-quality, clear illustrations and diagrams essential for accurate repair procedures. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine 116I (E87): 1.6L Inline-4, ~115 hp, Port Injection 118I (E87/E81): 2.0L Inline-4, ~143 hp, Direct Injection (N43) 120I (E87/E81): 2.0L Inline-4, ~170 hp, Direct Injection (N43) 130I (E87/E81): 3.0L Inline-6, ~265 hp, Direct Injection (N52) 118D (E87/E81): 2.0L Inline-4 Turbo Diesel, ~143 hp, Common Rail Direct Injection (N47) 120D (E87/E81): 2.0L Inline-4 Turbo Diesel, ~177 hp, Common Rail Direct Injection (N47) 123D (E82): 2.0L Inline-4 Twin-Turbo Diesel, ~204 hp, Common Rail Direct Injection (N47) 135I/135Is (E82): 3.0L Inline-6 Twin-Turbo, ~300-320 hp, Direct Injection (N54/N55) Performance Torque Curves: Manual covers detailed torque figures and characteristic curves for each engine variant. Fuel System Fuel Delivery: High-pressure direct injection for gasoline engines, common rail direct injection for diesel engines. 🔧 Transmission Standard Standard Transmission: Manual gearbox (e.g., 6-speed Getrag GS6-37BZ for many models) Optional Optional Transmission: Automatic transmission (e.g., 6-speed Steptronic GA6HP19Z) Features Clutch Specifications: Includes details on clutch assembly, hydraulic actuation, and release bearing. Transmission Fluid: Specific BMW approved transmission fluid types and capacities for both manual and automatic transmissions. 📐 Dimensions Exterior Wheelbase: Approximately 2660 mm (E87), 2660 mm (E81), 2660 mm (E82) Overall Length: Varies by body style: E87 (approx. 4239 mm), E81 (approx. 4319 mm), E82 (approx. 4472 mm) Weights Curb Weight: Varies significantly by engine and drivetrain, generally ranging from 1350 kg to 1600 kg. 🛡️ Safety Features Ratings Euro Ncap Results: Typically achieved high safety ratings, often 5-star for adult occupant protection in Euro NCAP testing for models within this generation. Active Features Dynamic Stability Control: DSC (Dynamic Stability Control) is a standard or optional feature covered in detail for troubleshooting and calibration. Anti Lock Braking System: ABS (Anti-lock Braking System) operation and diagnostics. Passive Features Airbag Systems: Comprehensive coverage of front, side, and curtain airbags, including deployment sensors and control modules. 💡 Technology Features Infotainment I Drive System: Coverage for the iDrive infotainment system, including navigation, radio, and climate control integration (depending on vehicle specification). Driver Assistance Parking Sensors: Installation, troubleshooting, and calibration of front and rear parking assistance systems (PDC). Connectivity Bluetooth Preparation: Details on the integration and troubleshooting of Bluetooth phone connectivity and audio...
Step-by-step troubleshooting guides for common and complex issues
Technical Service Bulletins:
Inclusion of official manufacturer bulletins addressing known issues and solutions
Technical Depth
Depth Of Information:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and component specifications.
📊 Manual Specifications
File Format
Digital Format Details:
Likely a high-resolution PDF with searchable text, allowing for quick access to specific information. May also be available as proprietary software.
Print Quality
Image Quality:
High-quality, clear illustrations and diagrams essential for accurate repair procedures.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
116I (E87):
1.6L Inline-4, ~115 hp, Port Injection
118I (E87/E81):
2.0L Inline-4, ~143 hp, Direct Injection (N43)
120I (E87/E81):
2.0L Inline-4, ~170 hp, Direct Injection (N43)
130I (E87/E81):
3.0L Inline-6, ~265 hp, Direct Injection (N52)
118D (E87/E81):
2.0L Inline-4 Turbo Diesel, ~143 hp, Common Rail Direct Injection (N47)
120D (E87/E81):
2.0L Inline-4 Turbo Diesel, ~177 hp, Common Rail Direct Injection (N47)
123D (E82):
2.0L Inline-4 Twin-Turbo Diesel, ~204 hp, Common Rail Direct Injection (N47)
135I/135Is (E82):
3.0L Inline-6 Twin-Turbo, ~300-320 hp, Direct Injection (N54/N55)
Performance
Torque Curves:
Manual covers detailed torque figures and characteristic curves for each engine variant.
Fuel System
Fuel Delivery:
High-pressure direct injection for gasoline engines, common rail direct injection for diesel engines.
🔧 Transmission
Standard
Standard Transmission:
Manual gearbox (e.g., 6-speed Getrag GS6-37BZ for many models)
Includes details on clutch assembly, hydraulic actuation, and release bearing.
Transmission Fluid:
Specific BMW approved transmission fluid types and capacities for both manual and automatic transmissions.
📐 Dimensions
Exterior
Wheelbase:
Approximately 2660 mm (E87), 2660 mm (E81), 2660 mm (E82)
Overall Length:
Varies by body style: E87 (approx. 4239 mm), E81 (approx. 4319 mm), E82 (approx. 4472 mm)
Weights
Curb Weight:
Varies significantly by engine and drivetrain, generally ranging from 1350 kg to 1600 kg.
🛡️ Safety Features
Ratings
Euro Ncap Results:
Typically achieved high safety ratings, often 5-star for adult occupant protection in Euro NCAP testing for models within this generation.
Active Features
Dynamic Stability Control:
DSC (Dynamic Stability Control) is a standard or optional feature covered in detail for troubleshooting and calibration.
Anti Lock Braking System:
ABS (Anti-lock Braking System) operation and diagnostics.
Passive Features
Airbag Systems:
Comprehensive coverage of front, side, and curtain airbags, including deployment sensors and control modules.
💡 Technology Features
Infotainment
I Drive System:
Coverage for the iDrive infotainment system, including navigation, radio, and climate control integration (depending on vehicle specification).
Driver Assistance
Parking Sensors:
Installation, troubleshooting, and calibration of front and rear parking assistance systems (PDC).
Connectivity
Bluetooth Preparation:
Details on the integration and troubleshooting of Bluetooth phone connectivity and audio streaming.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 miles or 12 months, as indicated by the vehicle's Condition Based Service (CBS) system. Manual provides guidance on resetting CBS indicators.
Brake Fluid Flush:
Every 2 years, regardless of mileage.
Spark Plug Replacement:
Varies by engine: Long-life iridium plugs for gasoline engines, often around 60,000-100,000 miles. Manual specifies exact intervals and part numbers.
Fluid Specifications
Engine Oil:
BMW Longlife-01 (LL-01) or Longlife-04 (LL-04) for diesel, depending on engine. Specific viscosity grades (e.g., 5W-30, 5W-40) detailed in manual.
Coolant:
BMW Blue (G48) or Green (original spec) antifreeze, mixed with distilled water. Capacity specified per model.
Power Steering Fluid:
BMW PSF-4 (Pentosin CHF 11S) or equivalent.
Known Issues
N47 Timing Chain:
Potential for premature wear or failure of the timing chain on some N47 diesel engines. Manual provides diagnostic and replacement procedures.
N54 Twin Turbo:
Common issues include fuel injector problems, high-pressure fuel pump (HPFP) failures, and wastegate rattle. Manual details diagnostic tests for these.
E87 Water Pump:
Premature failure of electric water pumps on some models can lead to cooling system issues. Manual outlines testing and replacement.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW's reputation for 'Ultimate Driving Machine' and sporty handling is a key aspect of the 1 Series.
Model Evolution
Introduction Of 1 Series:
The 1 Series was introduced in 2004 as BMW's entry into the premium compact segment, aimed at younger buyers and as a smaller alternative to the 3 Series.
First Generation Development:
Built on a rear-wheel-drive platform, a departure from many competitors who used front-wheel drive. This offered a distinct driving advantage. The E87 (5-door) was the initial launch, followed by the E81 (3-door) and E82 (coupe/convertible).
Production
Manufacturing Locations:
Primarily manufactured in Germany (e.g., Leipzig plant).
🏆 Awards & Recognition
Recognitions
Ward 10 Best Engines:
Several BMW engines used in the 1 Series (especially the inline-6 variants) received 'Ward's 10 Best Engines' awards during this period for their performance and refinement.