🏷️ Basic Information Identification Make: Peugeot Model: 205 Model Variants Covered: GL, GE, Van, SR, GTi 1.6, GTi 1.9 Product Name: PEUGEOT 205 GL GE VAN SR GT 1 6GTI 1 9GTI Workshop Repair Manual Codes Chassis Codes: 205 Generation Model Years Covered: 1983-1995 👋 Introduction Market Position Segment: Supermini / Hot Hatch Positioning: Affordable, practical hatchback with acclaimed sporty variants (GTi) offering excellent handling and performance for its class. Competitive Analysis Competitors: Volkswagen Golf Mk2, Ford Escort Mk3/Mk4, Vauxhall/Opel Astra Mk1, Renault 5/Super 5 Key Features Design: Iconic Giugiaro design, compact dimensions, spacious interior for its size, front-wheel drive. Performance Variants: The GTi models, especially the 1.6 and 1.9, are renowned for their sharp handling, lively engines, and engaging driving dynamics. Practicality: Available as a hatchback and a panel van, offering versatility for different needs. 📋 Manual Details Coverage Areas Service Scope: Comprehensive workshop service and repair Page Count Estimated Page Count: Likely 800+ pages, typical for this era's comprehensive manuals Manual Type Type: Workshop Repair Manual / Service Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed repair and overhaul for all specified engine variants (e.g., XU series petrol, XUD diesel) Transmission: Manual and automatic transmission repair, clutch, driveshafts Fuel System: Carburetor (Solex, Weber) and fuel injection (Bosch L-Jetronic, K-Jetronic) system diagnostics and repair Electrical System: Wiring diagrams, component testing, starter, alternator, lighting, ignition system Brakes: Disc and drum brake systems, ABS (if equipped on later models), hydraulic system Suspension Steering: MacPherson strut front, torsion bar rear, power steering system, wheel alignment Body Chassis: Body panel repair, corrosion protection, interior trim, chassis components Heating Ventilation Ac: HVAC system diagnosis and repair Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plugs, fluid checks and replacements Troubleshooting: Diagnostic charts, symptom-based troubleshooting for common issues Engine Overhaul: Engine disassembly, rebuild, component specifications, torque values Transmission Repair: Gearbox disassembly, assembly, rebuild procedures Brake Replacement: Brake pad and rotor replacement, caliper overhaul, brake bleeding Electrical Diagnostics: Wiring harness tracing, component testing procedures Bodywork Repairs: Panel alignment, welding procedures, rust repair Adjustment Procedures: Valve clearances, ignition timing, carburetor settings, suspension alignment Technical Depth Depth: Detailed diagnostics, complete rebuilds, component-level repair, system integration 📊 Manual Specifications File Format Compatibility: PC & Mac Compatible (Windows 95, 98, 2000, NT, XP, Vista, 7, etc.) Print Quality Quality: High-resolution PDF, suitable for printing Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Codes Common: XY series (1.1, 1.4 petrol), TU series (1.4, 1.6 petrol), XU series (1.8D, 1.9D diesel), EW series (later models, less common in this range) - Manual likely covers XY, TU, XU. 1.6 Gti Engine: Typically Peugeot/Talbot XU5J or XU5JA (derived from the XU series), 1.6L 8-valve SOHC, 92-105 hp. 1.9 Gti Engine: Typically Peugeot/Talbot XU9J1 or XU9JA (205 GTI 1.9), 1.9L 8-valve SOHC, 122-130 hp. Performance 1.9 Gti 0 60 Mph: Approx. 7.8 seconds 1.6 Gti Top Speed: Approx. 110 mph Fuel System Carbureted Engines: Single or twin-choke Solex carburetors common on base models. Gti Fuel Injection: Bosch L-Jetronic or K-Jetronic mechanical fuel injection on GTi models. 🔧 Transmission Standard Standard Transmission: 5-speed manual transaxle Optional Optional Transmission: 3-speed or 4-speed automatic (less common on performance models) Features Clutch Type: Hydraulically actuated single dry plate clutch 📐 Dimensions Exterior Wheelbase Hatchback: Approx. 2,450 mm (96.5 in) Length Hatchback: Approx. 3,705 mm (145.9 in) Width Hatchback: Approx. 1,600 mm (63.0 in) Height Hatchback: Approx. 1,370 mm (53.9 in) Weights Curb Weight Gti 1.9: Approx. 950 kg (2094 lbs) 🛡️ Safety Features Ratings Crash Test Results: Euro NCAP ratings not available for this era, but generally considered robust for its size and time. Later models had improved safety structures. Active Features ABS: Optional on some variants, standard on later GTi models. Brakes: Front ventilated discs, rear drums common. GTi models often featured larger front discs and rear discs on later 1.9 models. Passive Features Seatbelts: Three-point seatbelts front, two-point rear (later models may have rear three-point). Body Structure: Reinforced safety cage construction. 💡 Technology Features Infotainment Audio System: Basic radio/cassette player. Manual may cover installation/removal of head units and speakers. Driver Assistance ABS: Optional ABS on many models, more prevalent on later GTi variants. Manual covers system diagnostics. Connectivity Connectivity Features: No modern connectivity features like Bluetooth or USB. Manual will focus on core vehicle systems. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 km (6,000 miles) or 12 months, whichever comes first. Major Service Interval: Timing belt replacement: crucial, often 80,000-120,000 km (50,000-75,000 miles) or 5-7 years depending on engine. Manual will specify exact interval and part numbers. Fluid Specifications Engine Oil Type Gti: API SF/SG or ACEA A1/B1 rated 10W-40 or 15W-50. Manual will provide precise OEM specifications and capacities. Coolant Type: Ethylene glycol-based antifreeze with corrosion...