🏷️ Basic Information Identification Make: Rover Model: 800 Series (820, 825, 827) Generation: First Generation (SD1 replacement) Codes Platform Code: R17 👋 Introduction Market Position Target Audience: Rover 800 series owners seeking to perform their own maintenance and repairs, independent workshops, enthusiasts Competitive Analysis Value Proposition: Provides dealership-level repair information at a fraction of the cost, empowering DIY mechanics and saving on labor costs. Key Features Completeness: Comprehensive A-Z coverage of all models and repairs Usability: Easy layout format, detailed instructions, abundant visuals Accessibility: Instant download delivery, printable pages, works on any PC/MAC 📋 Manual Details Coverage Areas Years Covered: 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995 Models Covered: All Rover 820, 825, and 827 models Engine Types Covered: All engine variants Page Count Estimated Page Count: Likely extensive, covering all A-Z repairs (specific count not provided, but typical for a comprehensive workshop manual) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (mechanical, electrical, tuning, diagnostics), Fuel and Emissions, Cooling and Heating, Intake and Exhaust Systems, Transaxle, Clutch, Manual Transmission, Automatic Transmission, Differential, Driveshaft Chassis: Steering, Suspension, Brakes (including ABS), Wheels and Tires Electrical: General Electrical Systems, Wiring Diagrams, Supplemental Restraint System (SRS), Engine Management Electronics, Lighting, Instruments, Infotainment (basic), HVAC Controls Body: Body Panels, Interior Trim, Doors, Windows, Glass, Bumpers Climate Control: Heater and Air Conditioning, Automatic Climate Control Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-ups, lubrication, spark plug replacement, belt inspection and adjustment Tune Up: Ignition timing, fuel mixture adjustments, idle speed settings Major Repairs: Engine removal/installation, cylinder head removal/installation, valve train overhaul, piston and connecting rod service, crankshaft service, transmission overhaul, brake caliper/rotor replacement, steering rack replacement, suspension component replacement Diagnostics: Troubleshooting guides, fault code interpretation (where applicable), symptom-based diagnostics Special Procedures: Valve timing procedures, chain/gear replacement, tensioner adjustments and release/reset methods, chain routing, sprocket/gear valve timing marks Technical Depth Depth: Comprehensive: Covers all repairs A-Z, from basic routine maintenance to complex mechanical and electrical overhauls. Detail Level: High: Includes detailed pictures, diagrams, tightening torques, and specific instructions. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable PDF, facilitating quick information retrieval Print Quality Printability: Printable pages, allowing users to print only necessary sections Image Quality: Professional quality with tons of detailed pictures and diagrams Binding Type Delivery Method: Digital Download (instant delivery) Paper Type Digital Medium: N/A (digital format) ⚙️ Engine Specifications Primary Engine Engine Family 820: Rover T-Series (various displacements, e.g., 2.0L) or Honda D-Series/B-Series based engines depending on specific market and year (not explicitly detailed, but common for Rover 800) Engine Family 825: Rover KV6 V6 engine (2.5L) or Honda J-Series V6 engine (2.5L) depending on specific market and year Engine Family 827: Honda C-Series V6 engine (2.7L, often 2.732cc) Performance Horsepower Torque Range: Varies significantly by engine variant and model year (e.g., 820 models typically 110-140 hp, 825 models 170-190 hp, 827 models around 170-190 hp). Exact figures not provided but covered in manual. Fuel System Type: Multi-point fuel injection (MPI) for most variants, some earlier models may have carbureted options (less common for these years) Emission Controls: Catalytic converters, lambda sensors, secondary air injection systems, EGR systems (depending on market and year) 🔧 Transmission Standard Manual Transmission: Likely available on 820 models (e.g., R-Series 5-speed). Optional Automatic Transmission: Commonly available on all models, often sourced from Honda (e.g., 4-speed automatic) or Rover's own PG1 (for some 820 applications). Features Transmission Features: Torque converter lock-up, electronic control units (ECUs) for automatic transmissions, specific fluid requirements (e.g., Dexron III for automatics, GL-4/GL-5 for manuals). 📐 Dimensions Exterior Body Styles: 4-door saloon (sedan) and 5-door hatchback (often referred to as 'Fastback') Wheelbase: Approx. 2770 mm (109.1 inches) for most models. Weights Curb Weight Range: 1300 kg - 1500 kg (approx. 2866 lbs - 3307 lbs) depending on engine and specification. 🛡️ Safety Features Ratings Crash Test Results: Limited official Euro NCAP ratings for this era, but generally considered to be of robust construction for its time. Manual will detail safety system specifics. Active Features Active Safety Features: Anti-lock Braking System (ABS) available on higher trims and later models. Passive Features Passive Safety Features: Seatbelts (pre-tensioners on later models), crumple zones, side impact protection, Supplemental Restraint System (SRS) airbags (driver-side initially, passenger-side later). 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette players with amplifier, often with steering wheel controls on higher trims. Manual covers basic troubleshooting and speaker wiring. Driver Assistance Cruise Control: Optional on many models, detailed in the manual for installation and repair. Connectivity Connectivity Features: Limited by era; basic diagnostic ports for engine management. Manual provides wiring diagrams for diagnostic access. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 6,000-10,000 miles or 12 months, whichever comes first (specifics in...
Valve timing procedures, chain/gear replacement, tensioner adjustments and release/reset methods, chain routing, sprocket/gear valve timing marks
Technical Depth
Depth:
Comprehensive: Covers all repairs A-Z, from basic routine maintenance to complex mechanical and electrical overhauls.
Detail Level:
High: Includes detailed pictures, diagrams, tightening torques, and specific instructions.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable PDF, facilitating quick information retrieval
Print Quality
Printability:
Printable pages, allowing users to print only necessary sections
Image Quality:
Professional quality with tons of detailed pictures and diagrams
Binding Type
Delivery Method:
Digital Download (instant delivery)
Paper Type
Digital Medium:
N/A (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Family 820:
Rover T-Series (various displacements, e.g., 2.0L) or Honda D-Series/B-Series based engines depending on specific market and year (not explicitly detailed, but common for Rover 800)
Engine Family 825:
Rover KV6 V6 engine (2.5L) or Honda J-Series V6 engine (2.5L) depending on specific market and year
Engine Family 827:
Honda C-Series V6 engine (2.7L, often 2.732cc)
Performance
Horsepower Torque Range:
Varies significantly by engine variant and model year (e.g., 820 models typically 110-140 hp, 825 models 170-190 hp, 827 models around 170-190 hp). Exact figures not provided but covered in manual.
Fuel System
Type:
Multi-point fuel injection (MPI) for most variants, some earlier models may have carbureted options (less common for these years)
Emission Controls:
Catalytic converters, lambda sensors, secondary air injection systems, EGR systems (depending on market and year)
🔧 Transmission
Standard
Manual Transmission:
Likely available on 820 models (e.g., R-Series 5-speed).
Optional
Automatic Transmission:
Commonly available on all models, often sourced from Honda (e.g., 4-speed automatic) or Rover's own PG1 (for some 820 applications).
Features
Transmission Features:
Torque converter lock-up, electronic control units (ECUs) for automatic transmissions, specific fluid requirements (e.g., Dexron III for automatics, GL-4/GL-5 for manuals).
📐 Dimensions
Exterior
Body Styles:
4-door saloon (sedan) and 5-door hatchback (often referred to as 'Fastback')
Wheelbase:
Approx. 2770 mm (109.1 inches) for most models.
Weights
Curb Weight Range:
1300 kg - 1500 kg (approx. 2866 lbs - 3307 lbs) depending on engine and specification.
🛡️ Safety Features
Ratings
Crash Test Results:
Limited official Euro NCAP ratings for this era, but generally considered to be of robust construction for its time. Manual will detail safety system specifics.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS) available on higher trims and later models.
Passive Features
Passive Safety Features:
Seatbelts (pre-tensioners on later models), crumple zones, side impact protection, Supplemental Restraint System (SRS) airbags (driver-side initially, passenger-side later).
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette players with amplifier, often with steering wheel controls on higher trims. Manual covers basic troubleshooting and speaker wiring.
Driver Assistance
Cruise Control:
Optional on many models, detailed in the manual for installation and repair.
Connectivity
Connectivity Features:
Limited by era; basic diagnostic ports for engine management. Manual provides wiring diagrams for diagnostic access.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000-10,000 miles or 12 months, whichever comes first (specifics in manual).
Timing Belt Interval:
For T-Series engines, often around 60,000 miles or 5 years (critical to check and replace).
Fluid Specifications
Engine Oil:
Viscosity typically 5W-30, 10W-40, or 15W-40 (API SG/SH or equivalent, specific grade and capacity in manual).
Coolant:
Ethylene glycol based antifreeze/coolant, typically a 50/50 mix with distilled water. Specific capacity varies by engine.
Brake Fluid:
DOT 3 or DOT 4 brake fluid (ensure compliance with ABS system if fitted).
Transmission Fluid Auto:
Dexron III or equivalent (check manual for exact specification and capacity).
Transmission Fluid Manual:
API GL-4 or GL-5 gear oil (specific viscosity and capacity in manual).
Known Issues
Common Faults 800 Series:
Head gasket failures (especially on K-series and early KV6 engines), suspension wear (bushings, ball joints), electrical gremlins, minor bodywork rust, sunroof drains clogging, aging electronic control units.
📚 Vehicle History
Brand Heritage
Brand Positioning:
Rover positioned as a premium British marque, aiming to compete with European luxury sedans.
Model Evolution
Development Context:
Developed in collaboration with Honda, resulting in shared platforms and powertrains, particularly for the V6 models.
Facelifts Updates:
Underwent significant facelifts and updates throughout its production run, including interior revisions, powertrain upgrades, and styling tweaks. This manual covers the entire period.
Production
Production Period:
1986 - 1998 (this manual covers the earlier part of this period, 1986-1995)
Manufacturing Location:
Solihull, West Midlands, UK
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards are not detailed in the product description, the Rover 800 was a significant car for Rover, representing a move towards more modern design and engineering, often praised for its comfort and refinement for its class.