ROVER 820 825 827 Full Service & Repair Manual 1986-1995
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🏷️ Basic Information Identification Make: Rover Model: 800 Series Sub Models: 820, 825, 827 Codes Chassis Codes: SD1 (early generation, though manual likely focuses on subsequent iterations), XS (for the Mk II and later generations) 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, professional mechanics Value Proposition: Comprehensive, factory-level repair information for lifetime use without additional costs. Competitive Analysis Comparison: Offers dealership-level technical data often unavailable in generic Haynes or Chilton manuals for this era. Key Features Highlight: Instant download, lifetime access, multi-device compatibility, printable. 📋 Manual Details Coverage Areas Region: Global (primarily Europe, UK focus) Market: Aftermarket Page Count Estimated Pages: Hundreds (specific number not provided, but described as 'hundreds of pages') Manual Type Type: Factory Service & Repair Workshop Manual Language Language: English Format Format: Digital (PDF, downloadable) 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Exhaust System, Ignition System, Cooling System, Lubrication System Transmission: Manual Transmission, Automatic Transmission Chassis: Suspension (Front and Rear), Steering System, Brakes (Hydraulic and Parking), Wheels and Tires Electrical: Starting System, Charging System, Lighting System, Ignition System, Instrumentation, Power Accessories, Wiring Diagrams Body: Body Panels, Doors, Windows, Seats, Interior Trim, HVAC System Procedures Included Maintenance: Routine Servicing, Fluid Changes, Filter Replacements, Inspections Repair: Component Replacement, System Overhaul, Diagnostics, Troubleshooting Troubleshooting: Fault diagnosis, symptom-based repair guidance Specifications: Torque settings, clearances, fluid capacities, electrical values Technical Depth Depth: Comprehensive (covering all repairs, servicing, and troubleshooting) Detail Level: Step-by-step instructions, detailed photos & diagrams, exploded diagrams 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable if professionally produced Print Quality Print Capability: Printable (single pages or entire manual) Binding Type Binding: N/A (Digital format) Paper Type Paper Quality: N/A (Digital format) Compatibility Operating Systems: Windows, macOS Licensing License Type: Lifetime use, no expiry, no renewal fees ⚙️ Engine Specifications Primary Engine Rover 820: 2.0L (1998cc) I4, typically Honda D-series (e.g., PG1 gearbox, Rover-specific tuning/manifolding) Rover 825: 2.5L (2498cc) V6, Rover KV6 engine (derived from Rover design, later developed with BMW involvement) Rover 827: 2.7L (2675cc) V6, Honda J-series engine (e.g., J27A) Performance 820 Horsepower: Approx. 130-140 bhp (depending on variant and market) 825 Horsepower: Approx. 170-177 bhp 827 Horsepower: Approx. 170-177 bhp Fuel System Injection Type: Multi-point Fuel Injection (MPI) for all variants 🔧 Transmission Standard 820 Manual: 5-speed Manual (Honda PG1 gearbox often used) 825 V6: 5-speed Manual 827 V6: 5-speed Manual Optional 820 Automatic: 4-speed Automatic 825 Automatic: 4-speed Automatic 827 Automatic: 4-speed Automatic Features Drive Type: Front-Wheel Drive (FWD) 📐 Dimensions Exterior Body Styles: 4-door Saloon (Sedan), 5-door Fastback (often called Hatchback or Tourer) Wheelbase Mm: Approx. 2750 mm Length Mm: Approx. 4740 - 4780 mm (depending on body style and generation) Width Mm: Approx. 1770 - 1780 mm Height Mm: Approx. 1400 - 1430 mm Weights Curb Weight Kg: Approx. 1350 - 1550 kg (depending on engine and specification) 🛡️ Safety Features Ratings Euro Ncap Age: N/A (Vehicles predate robust Euro NCAP testing as we know it) Active Features ABS: Available on higher trims and later models Passive Features Airbags: Driver airbag standard on later models, passenger airbag optional or standard on top trims Seatbelts: Pre-tensioner seatbelts for front occupants 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette player, optional CD player on higher trims. Speaker systems varied. Driver Assistance Cruise Control: Available on higher trim levels and larger engine variants. Connectivity Climate Control: Manual or automatic climate control available depending on model and specification. 🔧 Maintenance Service Intervals Oil Change Km: Typically 7,500 - 10,000 km or 6-12 months (check manual for specific year/engine) Timing Belt Km: For 4-cylinder models (820): Around 90,000 - 100,000 km or 5-6 years. For V6 engines (825/827): Often timing chains, but V6 Rover KV6 might have belts needing inspection/replacement. Fluid Specifications Engine Oil Type: API SG/SH or ACEA A2/A3, viscosity typically 10W-40 or 5W-40. Specific grade dependent on engine and climate. Coolant Type: Ethylene glycol based antifreeze, often with silicate inhibitors. Specific Rover coolant specification recommended. Brake Fluid Type: DOT 3 or DOT 4 Transmission Fluid Manual: API GL-4 or GL-5 gear oil, viscosity dependent on gearbox (e.g., 75W-90) Transmission Fluid Automatic: Dexron III or equivalent (refer to specific gearbox type in manual) Known Issues Engine Head Gasket: Can be an issue on some KV6 engines (825) due to overheating, though less common than K-series engines. Honda engines are generally robust. Electrical Gremlins: Common in British cars of this era; wiring, switches, and relays can be prone to failure or corrosion. Suspension Bushings: Wear and tear on suspension bushings leading to noise and handling degradation. Rust: Prone to corrosion, especially around wheel arches, sills, and boot lid edges, common for vehicles of this age. 📚 Vehicle History Brand Heritage Parent Company: British Leyland (initially), Rover Group, then BMW ownership (during latter part of this model's life) Model Evolution Generation:...
Approx. 130-140 bhp (depending on variant and market)
825 Horsepower:
Approx. 170-177 bhp
827 Horsepower:
Approx. 170-177 bhp
Fuel System
Injection Type:
Multi-point Fuel Injection (MPI) for all variants
🔧 Transmission
Standard
820 Manual:
5-speed Manual (Honda PG1 gearbox often used)
825 V6:
5-speed Manual
827 V6:
5-speed Manual
Optional
820 Automatic:
4-speed Automatic
825 Automatic:
4-speed Automatic
827 Automatic:
4-speed Automatic
Features
Drive Type:
Front-Wheel Drive (FWD)
📐 Dimensions
Exterior
Body Styles:
4-door Saloon (Sedan), 5-door Fastback (often called Hatchback or Tourer)
Wheelbase Mm:
Approx. 2750 mm
Length Mm:
Approx. 4740 - 4780 mm (depending on body style and generation)
Width Mm:
Approx. 1770 - 1780 mm
Height Mm:
Approx. 1400 - 1430 mm
Weights
Curb Weight Kg:
Approx. 1350 - 1550 kg (depending on engine and specification)
🛡️ Safety Features
Ratings
Euro Ncap Age:
N/A (Vehicles predate robust Euro NCAP testing as we know it)
Active Features
ABS:
Available on higher trims and later models
Passive Features
Airbags:
Driver airbag standard on later models, passenger airbag optional or standard on top trims
Seatbelts:
Pre-tensioner seatbelts for front occupants
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player, optional CD player on higher trims. Speaker systems varied.
Driver Assistance
Cruise Control:
Available on higher trim levels and larger engine variants.
Connectivity
Climate Control:
Manual or automatic climate control available depending on model and specification.
🔧 Maintenance
Service Intervals
Oil Change Km:
Typically 7,500 - 10,000 km or 6-12 months (check manual for specific year/engine)
Timing Belt Km:
For 4-cylinder models (820): Around 90,000 - 100,000 km or 5-6 years. For V6 engines (825/827): Often timing chains, but V6 Rover KV6 might have belts needing inspection/replacement.
Fluid Specifications
Engine Oil Type:
API SG/SH or ACEA A2/A3, viscosity typically 10W-40 or 5W-40. Specific grade dependent on engine and climate.
Coolant Type:
Ethylene glycol based antifreeze, often with silicate inhibitors. Specific Rover coolant specification recommended.
Brake Fluid Type:
DOT 3 or DOT 4
Transmission Fluid Manual:
API GL-4 or GL-5 gear oil, viscosity dependent on gearbox (e.g., 75W-90)
Transmission Fluid Automatic:
Dexron III or equivalent (refer to specific gearbox type in manual)
Known Issues
Engine Head Gasket:
Can be an issue on some KV6 engines (825) due to overheating, though less common than K-series engines. Honda engines are generally robust.
Electrical Gremlins:
Common in British cars of this era; wiring, switches, and relays can be prone to failure or corrosion.
Suspension Bushings:
Wear and tear on suspension bushings leading to noise and handling degradation.
Rust:
Prone to corrosion, especially around wheel arches, sills, and boot lid edges, common for vehicles of this age.
📚 Vehicle History
Brand Heritage
Parent Company:
British Leyland (initially), Rover Group, then BMW ownership (during latter part of this model's life)
Model Evolution
Generation:
This manual covers the second generation (R800 Mk II, 1994-1999) and potentially the latter part of the first generation (R800 Mk I, 1986-1993).
Platform:
Often shared platform components and technology with Honda models due to the 1980s alliance.
Production
Production Years:
1986-1999 (for the 800 series overall)
Manufacturing Locations:
Cowley, Oxfordshire, England
🏆 Awards & Recognition
Recognitions
Industry Awards:
The Rover 800 series was generally well-received for its comfort, refinement, and styling upon launch, often seen as a successor to the large Rover sedans.