🏷️ Basic Information Identification Make: Suzuki Model: LS650 Savage Engine Type: Single-cylinder, Four-stroke Engine Displacement: 652cc Generation Production Years Covered: 1986-2004 👋 Introduction Market Position Target Audience: Mechanics and DIY enthusiasts seeking to maintain, repair, and restore the Suzuki LS650 Savage. Niche: A classic, customizable cruiser appreciated for its simplicity and distinctive styling. Competitive Analysis Value Proposition: Offers comprehensive, detailed, and easy-to-understand information for effective servicing, ensuring reliability and customer satisfaction. Key Features Content Emphasis: Step-by-step procedures, pictorial diagrams, service data, and troubleshooting guides for all aspects of the motorcycle. Download Convenience: Instant download eliminates shipping costs and waiting times, providing immediate access to repair information. 📋 Manual Details Coverage Areas Applicable Model Years: 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004 Page Count Number Of Pages: 362 Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF Accessibility: Viewable on any computer with Adobe Reader, allowing zooming. 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, assembly, inspection, and repair procedures for the 652cc single-cylinder engine. Fuel System: Carburetor service, fuel tank, fuel lines, and fuel pump troubleshooting and repair. Ignition System: Spark plug service, ignition coil, CDI unit, and troubleshooting. Transmission And Clutch: Gearbox disassembly, assembly, inspection, clutch operation, and repair. Chassis And Frame: Frame inspection, fork removal/installation, rear suspension service, and wheel bearing maintenance. Braking System: Front and rear brake caliper service, master cylinder, brake lines, and bleeding procedures. Electrical System: Wiring diagrams, battery service, starter motor, alternator, lighting system, and switchgear troubleshooting. Cooling System: Air-cooled engine, no specific coolant system coverage. Bodywork And Trim: Fender removal/installation, seat, fuel tank mounting, and basic cosmetic component service. Drive Shaft System: Maintenance and inspection of the shaft drive components. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug checks, and general upkeep. Troubleshooting: Diagnostic charts and procedures for common issues and system failures. Repair: Detailed step-by-step repair instructions for all major and minor components. Disassembly Assembly: Comprehensive guidance on taking apart and reassembling vehicle components. Adjustments: Procedures for adjusting carburetor settings, clutch, throttle, and brakes. Torque Specifications: Detailed torque values for critical fasteners during assembly and disassembly. Technical Depth Depth Of Information: Comprehensive, covering everything from basic maintenance to complete engine rebuilds and electrical system diagnostics. Diagrams And Illustrations: Includes detailed illustrations, exploded diagrams, drawings, and photographs for clarity. Special Tools: References specific special service tool numbers and their usage where applicable. Service Data: Provides essential service data, specifications, tightening torques, and wear limits. Troubleshooting Methodology: Systematic diagnostic approaches, symptom-based troubleshooting, and electrical system tracing. Pictorial Content: Extensive use of pictorial diagrams, exploded views, and photos to illustrate procedures. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Printability: All pages are printable. Binding Type Delivery Method: Instant Download Paper Type Physical Format: Not applicable (Digital PDF) Software Requirements Reader Software: Adobe Reader Operating System Compatibility: Windows, Mac, and Linux OS File Quality Page Rendering: High resolution for clear viewing and printing. Completeness Integrity: 100% complete and intact, no missing or corrupt pages/sections. ⚙️ Engine Specifications Primary Engine Engine Configuration: Air-cooled, SOHC, 4-stroke single-cylinder Bore X Stroke: 94.0 mm x 94.0 mm Performance Horsepower Estimated: Approximately 42 HP (exact figures may vary by year/market and are detailed in the manual) Torque Estimated: Approximately 56 Nm (exact figures may vary by year/market and are detailed in the manual) Fuel System Carburetor Type: Typically Mikuni VM36 (specifics may vary) Fuel Tank Capacity: Approximately 12 liters (specifics may vary by year) Lubrication Oil Type Specification: Refer to manual for specific SAE viscosity grade (e.g., SAE 10W-40 or 20W-50) and API classification. Typically requires motorcycle-specific oil. Engine Internals Valve Train: SOHC (Single Overhead Camshaft) with 2 valves per cylinder. 🔧 Transmission Standard Type: 5-speed constant mesh Drive Type: Shaft Drive Features Clutch Type: Wet multi-plate Transmission Oil Specification: Refer to manual for specific transmission oil type and capacity. 📐 Dimensions Exterior Overall Length: Refer to specific model year specifications in manual. Weights Dry Weight: Approximately 170-180 kg (specifics may vary by year). Wet Weight: Approximately 180-190 kg (specifics may vary by year). 🛡️ Safety Features Ratings Safety Compliance: General motorcycle safety guidelines and warnings are integrated within the manual procedures. Active Features Braking System Type: Front: Disc, Rear: Drum (typical, may vary by specific year/market). Passive Features Frame Construction: Steel cradle frame. 💡 Technology Features Infotainment Features: Basic instrumentation (speedometer, odometer, indicator lights). No advanced infotainment systems. Driver Assistance Features: No electronic driver assistance systems typical of modern vehicles. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to periodic maintenance chart in manual (typically every 3,000-5,000 km or annually). Spark Plug Replacement: Refer to periodic maintenance chart in manual. Valve Adjustment Interval: Refer to periodic maintenance chart in manual (typically every 6,000-10,000 km). Fluid Specifications...