BMW E28 528E 5 Series 1987 1988 Electronic TROUBLESHOOTING Manual
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🏷️ Basic Information Identification Make: BMW Model: 528e Generation: E28 Model Years Covered: 1987, 1988 👋 Introduction Market Position Target Audience: Technicians, mechanics, DIY enthusiasts, BMW E28 owners Competitive Analysis Value Proposition: Low price, great quality, instant access, comprehensive coverage for electronic troubleshooting and general repair Key Features Unique Selling Points: Focus on electronic troubleshooting, factory-level technical data, immediate availability 📋 Manual Details Coverage Areas Primary Coverage: Electronic Troubleshooting Secondary Coverage: General Maintenance, Engine Service/Repair, Transmission Service/Repair, Brake System, Electrical System, Suspension, Steering, Cooling System, Fuel Injection, Fuel System, Emission System, Heater/Air Conditioning, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle Page Count Estimated Pages: Hundreds to Thousands (Printable) Manual Type Type: Factory Service Repair Manual / Electronic Troubleshooting Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download Software Requirements: Adobe PDF Reader, WinZip (for larger files) 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel Injection, Fuel System, Cooling System, Transmission, Differential/Drive, Axle Chassis And Suspension: Suspension, Steering, Brake System, Chassis/Body Electrical And Electronics: Electrical System, Wiring Diagram, Engine Control System, Electronic Troubleshooting Comfort And Convenience: Heater/Air Conditioning, Interior, Restraint System Procedures Included Maintenance: General Maintenance, Periodic Lubrication, Maintenance Check List, Maintenance Chart, Service Instruction Repair And Diagnostics: Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System Repair, Suspension Repair, Steering Repair, Cooling System Repair, Fuel Injection Service, Fuel System Repair, Emission System Repair, Electrical System Repair, Chassis/Body Repair, Interior Repair, Differential/Drive Repair, Axle Repair Technical Depth Diagnostic Focus: Advanced electronic troubleshooting, circuit diagrams, equipment data sheets Repair Level: Comprehensive, suitable for technicians and mechanics 📊 Manual Specifications File Format Quality: GREAT QUALITY, printable Searchability: Implied searchable text within PDF format Binding Type Binding: Digital Download (PDF) Paper Type Paper Type: Not Applicable (Digital) ⚙️ Engine Specifications Primary Engine Engine Code: M20B27 (likely) Engine Type: Inline 6-cylinder, SOHC Displacement: 2.7 Liters (approx. 2693 cc) Bore X Stroke: 84.0 mm x 81.0 mm Performance Horsepower Approximate: 121-127 hp @ 4250-4800 rpm (depending on specific market tune and year) Torque Approximate: 170-177 lb-ft @ 2500-3250 rpm (depending on specific market tune and year) Fuel System Fuel Delivery: Bosch Motronic Fuel Injection (likely Motronic 1.1 or 1.3) Fuel Type: Unleaded Gasoline Engine Control ECU Type: Bosch Motronic 🔧 Transmission Standard Type: Getrag 260 5-speed manual transmission Optional Type: ZF 4HP22 4-speed automatic transmission Features Clutch: Hydraulically actuated single dry plate clutch (manual) Final Drive Ratio: Typically 3.46:1 (manual), 3.07:1 or 3.25:1 (automatic, depending on market and spec) 📐 Dimensions Exterior Length: 4700 mm (185.0 in) Width: 1775 mm (69.9 in) Height: 1415 mm (55.7 in) Wheelbase: 2700 mm (106.3 in) Weights Curb Weight Approximate: 1500-1570 kg (3300-3460 lbs) Gross Vehicle Weight Rating Approximate: 1950-2000 kg (4300-4410 lbs) 🛡️ Safety Features Ratings Passive Safety Features: Front and rear crumple zones, reinforced passenger compartment, driver's side airbag (optional/standard depending on market/late production), seat belts Active Features Braking System: Four-wheel disc brakes (ventilated front), Anti-lock Braking System (ABS) - often standard on later models or optional Steering: Power-assisted rack and pinion steering 💡 Technology Features Infotainment Audio System: Factory AM/FM cassette stereo with optional amplifier and speaker upgrades (e.g., Hi-Fi system) Driver Assistance ABS: Anti-lock Braking System (ABS) available, often standard on late models. Connectivity Cruise Control: Standard cruise control system on most models. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500-10,000 miles (12,000-16,000 km) or 1 year, whichever comes first (check manual for precise recommendations) Spark Plug Replacement Interval: Approximately 30,000-60,000 miles (48,000-96,000 km), depending on plug type (e.g., standard vs. platinum) Fluid Specifications Engine Oil Type: SAE 15W-40 or 10W-40 for most conditions (refer to manual for specific viscosity and API service classification) Coolant Type: BMW Blue or equivalent Ethylene Glycol based coolant, 50/50 mix with distilled water Brake Fluid Type: DOT 3 or DOT 4 Transmission Fluid Manual: GL-4 Gear Oil (e.g., SAE 75W-90 or 80W-90) Transmission Fluid Automatic: Dexron III or equivalent ATF Known Issues Common Problems: Cooling system leaks (radiator, hoses, water pump), fuel distributor/pump issues, aging electrical connectors, seized starter solenoids, differential seal leaks, suspension bushing wear, timing belt maintenance (M20 is a belt-driven engine, critical for replacement) Electrical System Notes: Degradation of wiring insulation over time, especially in engine bay and under dashboard. Focus on troubleshooting electrical gremlins is crucial. 📚 Vehicle History Brand Heritage Brand Philosophy: BMW's 'Ultimate Driving Machine' ethos, emphasis on performance, engineering, and luxury sedans Model Evolution E28 Platform Notes: The second generation of BMW's 5 Series, known for its refined driving dynamics, classic design, and advanced (for its time) technology. The E28 was produced from 1981 to 1988. The 528e was introduced as an economy-focused variant with the M20 engine, often tuned for low-end torque and fuel efficiency. Production Manufacturing Location: Germany (primarily Dingolfing) Production Years E28: 1981-1988 🏆 Awards & Recognition Recognitions General Reputation: The E28 chassis is widely...
Electrical System, Wiring Diagram, Engine Control System, Electronic Troubleshooting
Comfort And Convenience:
Heater/Air Conditioning, Interior, Restraint System
Procedures Included
Maintenance:
General Maintenance, Periodic Lubrication, Maintenance Check List, Maintenance Chart, Service Instruction
Repair And Diagnostics:
Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System Repair, Suspension Repair, Steering Repair, Cooling System Repair, Fuel Injection Service, Fuel System Repair, Emission System Repair, Electrical System Repair, Chassis/Body Repair, Interior Repair, Differential/Drive Repair, Axle Repair
Technical Depth
Diagnostic Focus:
Advanced electronic troubleshooting, circuit diagrams, equipment data sheets
Repair Level:
Comprehensive, suitable for technicians and mechanics
📊 Manual Specifications
File Format
Quality:
GREAT QUALITY, printable
Searchability:
Implied searchable text within PDF format
Binding Type
Binding:
Digital Download (PDF)
Paper Type
Paper Type:
Not Applicable (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M20B27 (likely)
Engine Type:
Inline 6-cylinder, SOHC
Displacement:
2.7 Liters (approx. 2693 cc)
Bore X Stroke:
84.0 mm x 81.0 mm
Performance
Horsepower Approximate:
121-127 hp @ 4250-4800 rpm (depending on specific market tune and year)
Torque Approximate:
170-177 lb-ft @ 2500-3250 rpm (depending on specific market tune and year)
Fuel System
Fuel Delivery:
Bosch Motronic Fuel Injection (likely Motronic 1.1 or 1.3)
Fuel Type:
Unleaded Gasoline
Engine Control
ECU Type:
Bosch Motronic
🔧 Transmission
Standard
Type:
Getrag 260 5-speed manual transmission
Optional
Type:
ZF 4HP22 4-speed automatic transmission
Features
Clutch:
Hydraulically actuated single dry plate clutch (manual)
Final Drive Ratio:
Typically 3.46:1 (manual), 3.07:1 or 3.25:1 (automatic, depending on market and spec)
📐 Dimensions
Exterior
Length:
4700 mm (185.0 in)
Width:
1775 mm (69.9 in)
Height:
1415 mm (55.7 in)
Wheelbase:
2700 mm (106.3 in)
Weights
Curb Weight Approximate:
1500-1570 kg (3300-3460 lbs)
Gross Vehicle Weight Rating Approximate:
1950-2000 kg (4300-4410 lbs)
🛡️ Safety Features
Ratings
Passive Safety Features:
Front and rear crumple zones, reinforced passenger compartment, driver's side airbag (optional/standard depending on market/late production), seat belts
Active Features
Braking System:
Four-wheel disc brakes (ventilated front), Anti-lock Braking System (ABS) - often standard on later models or optional
Steering:
Power-assisted rack and pinion steering
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM cassette stereo with optional amplifier and speaker upgrades (e.g., Hi-Fi system)
Driver Assistance
ABS:
Anti-lock Braking System (ABS) available, often standard on late models.
Connectivity
Cruise Control:
Standard cruise control system on most models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500-10,000 miles (12,000-16,000 km) or 1 year, whichever comes first (check manual for precise recommendations)
Spark Plug Replacement Interval:
Approximately 30,000-60,000 miles (48,000-96,000 km), depending on plug type (e.g., standard vs. platinum)
Fluid Specifications
Engine Oil Type:
SAE 15W-40 or 10W-40 for most conditions (refer to manual for specific viscosity and API service classification)
Coolant Type:
BMW Blue or equivalent Ethylene Glycol based coolant, 50/50 mix with distilled water
Brake Fluid Type:
DOT 3 or DOT 4
Transmission Fluid Manual:
GL-4 Gear Oil (e.g., SAE 75W-90 or 80W-90)
Transmission Fluid Automatic:
Dexron III or equivalent ATF
Known Issues
Common Problems:
Cooling system leaks (radiator, hoses, water pump), fuel distributor/pump issues, aging electrical connectors, seized starter solenoids, differential seal leaks, suspension bushing wear, timing belt maintenance (M20 is a belt-driven engine, critical for replacement)
Electrical System Notes:
Degradation of wiring insulation over time, especially in engine bay and under dashboard. Focus on troubleshooting electrical gremlins is crucial.
📚 Vehicle History
Brand Heritage
Brand Philosophy:
BMW's 'Ultimate Driving Machine' ethos, emphasis on performance, engineering, and luxury sedans
Model Evolution
E28 Platform Notes:
The second generation of BMW's 5 Series, known for its refined driving dynamics, classic design, and advanced (for its time) technology. The E28 was produced from 1981 to 1988. The 528e was introduced as an economy-focused variant with the M20 engine, often tuned for low-end torque and fuel efficiency.
Production
Manufacturing Location:
Germany (primarily Dingolfing)
Production Years E28:
1981-1988
🏆 Awards & Recognition
Recognitions
General Reputation:
The E28 chassis is widely regarded as a benchmark for driving pleasure, build quality, and timeless design in its era. The 528e offered a good balance of performance and efficiency for its time.