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Suzuki Alto Hatch 800cc 1987 1988 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: Alto Hatch Generation Code: HA11/HA21 Platform: Suzuki Alto (Third Generation) Codes Chassis Codes: HA11S, HA21S Engine Codes: F6A 👋 Introduction Market Position Segment: Kei car / City car Target Audience: Cost-conscious urban commuters, DIY mechanics Competitive Analysis Key Competitors Era: Daihatsu Mira, Honda Today, Mitsubishi Minica Key Features Design Philosophy: Compact, fuel-efficient, practical for urban environments Manual Value Proposition: Enables DIY maintenance and repair for longevity and cost savings on a practical vehicle 📋 Manual Details Coverage Areas Primary Coverage: Suzuki Alto Hatch 800cc Model Years Covered: 1987, 1988 Regions Covered: Global (intended for markets where this model was sold) Page Count Total Pages: 173 Manual Type Type: Workshop Service Repair Manual Content Focus: Repair, Maintenance, Diagnostics, Adjustments, Reassembly Language Primary Language: English Format Digital Format: PDF Download Availability: Instant Download Digital Rights: Printable 📖 Manual Coverage Systems Covered Engine Mechanical: Full overhaul, component removal/installation, timing, lubrication, cooling Fuel System: Carburetor system (likely), fuel pump, fuel lines, fuel tank Ignition System: Spark plugs, ignition coils, distributor (if applicable), timing adjustment Transmission: Manual transmission (likely), clutch system, removal/installation, internal components Drivetrain: Front-wheel drive components, drive shafts, CV joints Suspension: Front and rear suspension, shock absorbers, springs, control arms, alignment Steering: Steering system components, linkage, alignment Brakes: Front disc and rear drum brakes (typical for this era/segment), brake system components, bleeding, adjustments Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting, fuses, relays, wiring diagrams (likely included) Body And Chassis: Body panels, doors, windows, interior trim, chassis components Heating And Ventilation: HVAC system components, blower motor, ducting Procedures Included Routine Maintenance: Oil changes, fluid checks, filter replacements, spark plug replacement, belt inspections Troubleshooting: Diagnostic procedures for common issues, symptom-based troubleshooting guides Component Removal And Installation: Detailed steps for disassembling and reassembling various vehicle parts Adjustments: Valve clearance, ignition timing, clutch, brakes, idle speed Rebuilding Procedures: Engine, transmission, and other major component rebuilding guidance Torque Specifications: Critical torque values for engine, chassis, and component fasteners Special Tool Identification: References and illustrations for required specialized tools Technical Depth Diagnostic Level: Comprehensive, covering both basic and advanced diagnostics Repair Detail: Step-by-step instructions for all repair operations, including internal component work Diagrams And Illustrations: Pictorial diagrams, exploded views, and detailed drawings for clarity Service Data: Specifications, tolerances, wear limits, and performance data 📊 Manual Specifications File Format Digital File Type: PDF Print Quality Printability: High-quality, printable pages Readability: Clear text and sharp illustrations Binding Type Digital Binding: N/A (Digital PDF) Paper Type Digital Paper Type: N/A (Digital PDF) Software Requirements Required Reader: Adobe Reader Os Compatibility: Windows, Mac, Linux OS ⚙️ Engine Specifications Primary Engine Engine Family: Suzuki F6A Configuration: Inline 3-cylinder, SOHC Displacement: 657cc (often marketed as 800cc in export markets or due to specific tuning) Performance Horsepower Output: Approx. 40-55 hp (varies by specific market tune and aspiration) Torque Output: Approx. 50-65 Nm (varies by specific market tune and aspiration) Fuel System Induction Type: Carburetor (likely dual-barrel or single, depending on spec) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 3-speed Automatic Transmission (less common, but may be available on some variants) Features Drive Layout: Front-Wheel Drive (FWD) Fluid Specification Manual Transmission Fluid: API GL-4 SAE 75W-90 or SAE 80W-90 (typical for this era, refer to manual for exact spec) 📐 Dimensions Exterior Length: Approx. 3,195 mm (Kei car regulations) Width: Approx. 1,395 mm (Kei car regulations) Height: Approx. 1,400 mm Weights Curb Weight: Approx. 650-750 kg (depending on trim and equipment) 🛡️ Safety Features Ratings Crash Test Data: Limited data available for this specific early generation model by modern standards; focus on fundamental safety features. Active Features Braking System: Front ventilated discs, rear drums (typical) Passive Features Seat Belts: Standard seat belts Body Structure: Reinforced safety cell construction (standard for the era) 💡 Technology Features Infotainment Audio System: Basic AM/FM radio, possibly with a cassette player (original equipment). Driver Assistance Features: No advanced driver-assistance systems; focus is on mechanical function and basic operation. Connectivity Features: N/A (no factory connectivity options) 🔧 Maintenance Service Intervals Engine Oil Change: Every 5,000-7,500 km or 6-12 months (refer to manual for exact recommendation) Transmission Fluid Change: Every 20,000-40,000 km (refer to manual for exact recommendation) Spark Plug Replacement: Every 20,000-30,000 km (depending on plug type) Fluid Specifications Engine Oil Type: API SG or higher, SAE 10W-30 or 10W-40 (check manual for exact viscosity and specification) Coolant Type: Ethylene Glycol-based coolant with corrosion inhibitors, typically a 50/50 mix with distilled water Known Issues Engine Minor Wear: Potential for oil consumption or valve stem seal wear in high-mileage examples due to the small displacement F6A engine's design. Rust Corrosion: Common issue for vehicles of this age, particularly in areas exposed to road salt. Check wheel arches, sills, and floor pans. Carburetor Issues: Carburetors can become...
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Sku: 389043
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Suzuki Alto Hatch 800cc 1987 1988 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Alto Hatch
Generation Code:
HA11/HA21
Platform:
Suzuki Alto (Third Generation)
Codes
Chassis Codes:
HA11S, HA21S
Engine Codes:
F6A
👋 Introduction
Market Position
Segment:
Kei car / City car
Target Audience:
Cost-conscious urban commuters, DIY mechanics
Competitive Analysis
Key Competitors Era:
Daihatsu Mira, Honda Today, Mitsubishi Minica
Key Features
Design Philosophy:
Compact, fuel-efficient, practical for urban environments
Manual Value Proposition:
Enables DIY maintenance and repair for longevity and cost savings on a practical vehicle
📋 Manual Details
Coverage Areas
Primary Coverage:
Suzuki Alto Hatch 800cc
Model Years Covered:
1987, 1988
Regions Covered:
Global (intended for markets where this model was sold)
Page Count
Total Pages:
173
Manual Type
Type:
Workshop Service Repair Manual
Content Focus:
Repair, Maintenance, Diagnostics, Adjustments, Reassembly
Language
Primary Language:
English
Format
Digital Format:
PDF
Download Availability:
Instant Download
Digital Rights:
Printable
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full overhaul, component removal/installation, timing, lubrication, cooling
Fuel System:
Carburetor system (likely), fuel pump, fuel lines, fuel tank
Ignition System:
Spark plugs, ignition coils, distributor (if applicable), timing adjustment
Transmission:
Manual transmission (likely), clutch system, removal/installation, internal components
Drivetrain:
Front-wheel drive components, drive shafts, CV joints
Suspension:
Front and rear suspension, shock absorbers, springs, control arms, alignment
Steering:
Steering system components, linkage, alignment
Brakes:
Front disc and rear drum brakes (typical for this era/segment), brake system components, bleeding, adjustments
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting, fuses, relays, wiring diagrams (likely included)
Body And Chassis:
Body panels, doors, windows, interior trim, chassis components
Heating And Ventilation:
HVAC system components, blower motor, ducting
Procedures Included
Routine Maintenance:
Oil changes, fluid checks, filter replacements, spark plug replacement, belt inspections
Troubleshooting:
Diagnostic procedures for common issues, symptom-based troubleshooting guides
Component Removal And Installation:
Detailed steps for disassembling and reassembling various vehicle parts
Adjustments:
Valve clearance, ignition timing, clutch, brakes, idle speed
Rebuilding Procedures:
Engine, transmission, and other major component rebuilding guidance
Torque Specifications:
Critical torque values for engine, chassis, and component fasteners
Special Tool Identification:
References and illustrations for required specialized tools
Technical Depth
Diagnostic Level:
Comprehensive, covering both basic and advanced diagnostics
Repair Detail:
Step-by-step instructions for all repair operations, including internal component work
Diagrams And Illustrations:
Pictorial diagrams, exploded views, and detailed drawings for clarity
Service Data:
Specifications, tolerances, wear limits, and performance data
📊 Manual Specifications
File Format
Digital File Type:
PDF
Print Quality
Printability:
High-quality, printable pages
Readability:
Clear text and sharp illustrations
Binding Type
Digital Binding:
N/A (Digital PDF)
Paper Type
Digital Paper Type:
N/A (Digital PDF)
Software Requirements
Required Reader:
Adobe Reader
Os Compatibility:
Windows, Mac, Linux OS
⚙️ Engine Specifications
Primary Engine
Engine Family:
Suzuki F6A
Configuration:
Inline 3-cylinder, SOHC
Displacement:
657cc (often marketed as 800cc in export markets or due to specific tuning)
Performance
Horsepower Output:
Approx. 40-55 hp (varies by specific market tune and aspiration)
Torque Output:
Approx. 50-65 Nm (varies by specific market tune and aspiration)
Fuel System
Induction Type:
Carburetor (likely dual-barrel or single, depending on spec)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
3-speed Automatic Transmission (less common, but may be available on some variants)
Features
Drive Layout:
Front-Wheel Drive (FWD)
Fluid Specification
Manual Transmission Fluid:
API GL-4 SAE 75W-90 or SAE 80W-90 (typical for this era, refer to manual for exact spec)
📐 Dimensions
Exterior
Length:
Approx. 3,195 mm (Kei car regulations)
Width:
Approx. 1,395 mm (Kei car regulations)
Height:
Approx. 1,400 mm
Weights
Curb Weight:
Approx. 650-750 kg (depending on trim and equipment)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited data available for this specific early generation model by modern standards; focus on fundamental safety features.
Active Features
Braking System:
Front ventilated discs, rear drums (typical)
Passive Features
Seat Belts:
Standard seat belts
Body Structure:
Reinforced safety cell construction (standard for the era)
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, possibly with a cassette player (original equipment).
Driver Assistance
Features:
No advanced driver-assistance systems; focus is on mechanical function and basic operation.
Connectivity
Features:
N/A (no factory connectivity options)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000-7,500 km or 6-12 months (refer to manual for exact recommendation)
Transmission Fluid Change:
Every 20,000-40,000 km (refer to manual for exact recommendation)
Spark Plug Replacement:
Every 20,000-30,000 km (depending on plug type)
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-30 or 10W-40 (check manual for exact viscosity and specification)
Coolant Type:
Ethylene Glycol-based coolant with corrosion inhibitors, typically a 50/50 mix with distilled water
Known Issues
Engine Minor Wear:
Potential for oil consumption or valve stem seal wear in high-mileage examples due to the small displacement F6A engine's design.
Rust Corrosion:
Common issue for vehicles of this age, particularly in areas exposed to road salt. Check wheel arches, sills, and floor pans.
Carburetor Issues:
Carburetors can become clogged or require adjustment over time, impacting idle and fuel mixture.
📚 Vehicle History
Brand Heritage
Suzuki Automotive Focus:
Suzuki is renowned for its lightweight, fuel-efficient, and often rugged vehicles, particularly in the Kei car segment.
Model Evolution
Alto Third Generation:
Introduced in 1988, this generation (HA11/HA21) continued the Alto's legacy of affordability and practicality, featuring updated styling and improved efficiency over its predecessor.
Production
Manufacturing Location:
Japan (primarily)
🏆 Awards & Recognition
Recognitions
General Recognition:
The Suzuki Alto is consistently recognized for its value, fuel efficiency, and suitability as an economical urban vehicle.
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