Yamaha DT125 DT125R 1987-1988 Full Service Repair Manual
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This manual covers the DT125R, a dual-sport motorcycle produced for the 1987 and 1988 model years. Known for its robust 123cc two-stroke, liquid-cooled engine and agile chassis, the DT125R offers a blend of off-road capability and street legality, reflecting a heritage in performance-oriented dual-sport motorcycles. Its design emphasizes reliability and a straightforward mechanical approach, making it a popular choice for riders seeking adventure and versatility. This comprehensive service and repair manual provides detailed information for maintaining and repairing the DT125R. It covers a wide array of systems, including the engine, transmission, fuel, ignition, electrical systems, chassis, suspension, and brakes. The manual includes routine maintenance procedures, advanced troubleshooting guides, detailed specifications, and wiring diagrams, all presented with clear illustrations to assist owners, mechanics, and technicians in ensuring the optimal performance and longevity of the vehicle. 🏷️ Basic Information Identification Make: Yamaha Model: DT125R Applicable Years: 1987, 1988 Codes Engine Code Range: Likely 1G2/1GE series based on typical Yamaha designations for this era, specific codes require manual confirmation. Chassis Code Range: Likely 1G2/1GE series for the DT125R, specific codes require manual confirmation. 👋 Introduction Market Position Target Audience: Yamaha DT125R owners, mechanics, restorers, and enthusiasts seeking detailed repair and maintenance information. Competitive Analysis Value Proposition: Provides the same in-depth information used by professional technicians, enabling owners to perform complex repairs and maintenance themselves, saving significant costs. Key Features Illustration Quality: Detailed illustrations, drawings, and photos to guide procedures, including enlarged inset views for critical components. Navigability: Numbered table of contents for quick information retrieval and bold figure numbers to match illustrations with instructions. Safety Notes: Includes notes, cautions, and warnings throughout to highlight critical safety and procedural information. 📋 Manual Details Coverage Areas General Coverage: Full Service Repair Specific Systems: Engine, Transmission, Fuel System, Ignition System, Electrical System, Chassis, Suspension, Brakes, Cooling System, Lubrication System, Bodywork, Troubleshooting, Wiring Diagrams. Page Count Estimated Page Count: While not explicitly stated, comprehensive full service repair manuals for this era typically range from 300 to 600+ pages depending on the detail. Manual Type Manual Type: Service and Repair Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download Compatibility: All Windows and Mac versions 📖 Manual Coverage Systems Covered Engine Overhaul: Yes, includes detailed breakdown, assembly, and tuning procedures for the 125cc two-stroke engine. Transmission Service: Yes, covering gearbox, clutch, and shifting mechanism maintenance and repair. Electrical Diagnostics: Yes, with comprehensive wiring diagrams for ignition, lighting, and other electrical components. Suspension And Steering: Yes, including fork and rear shock absorber servicing, along with steering head bearing maintenance. Braking System: Yes, covering hydraulic front disc and rear drum brake system maintenance and component replacement. Procedures Included Routine Maintenance: Yes, including oil changes, chain adjustment, filter cleaning/replacement, spark plug service. Troubleshooting Guide: Yes, detailed diagnostic procedures for common and uncommon issues. Rebuilding And Reconditioning: Yes, designed for full restoration and component rebuilding. Torque Specifications: Yes, essential for proper assembly and component longevity. Technical Depth Diagnostic Capabilities: Advanced, covering electrical circuit tracing and component testing. Repair Scope: Comprehensive, suitable for professional technicians and experienced DIY enthusiasts. 📊 Manual Specifications File Format PDF Quality: High Resolution, fully printable. Print Quality Printability: All pages are printable, allowing for on-the-bench use. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Requirements Software Requirements: Adobe PDF Reader, WinRAR (for potential archive extraction). ⚙️ Engine Specifications Primary Engine Engine Type: Two-stroke, liquid-cooled, single-cylinder Displacement: 123 cc (7.5 cubic inches) Bore X Stroke: Typically 56.4 mm x 50.0 mm for this model, but manual confirmation is advised. Compression Ratio: Likely around 7.2:1 or similar for this era of two-stroke, manual confirmation needed. Performance Horsepower Output: Approx. 21-23 hp at 8000 rpm (subject to regional tuning and specific model variant, manual confirmation required). Torque Output: Approx. 19-20 Nm at 7000 rpm (subject to regional tuning and specific model variant, manual confirmation required). Fuel System Carburetor Type: Mikuni VM28SS or similar, with specific jetting and adjustment procedures detailed in the manual. Fuel Type: Unleaded gasoline with a recommended octane rating (e.g., 95 RON) and a proper two-stroke oil mix (typically 50:1 or as specified). 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Features Clutch Type: Wet, multiple disc Final Drive: Chain drive 📐 Dimensions Exterior Overall Length: Varies slightly by model year but typically around 2050-2100 mm. Overall Width: Varies, but typically around 800-830 mm. Overall Height: Varies, but typically around 1160-1180 mm. Weights Dry Weight: Approximately 115-120 kg. Gross Vehicle Weight Rating: Manual will specify, but typically around 250-270 kg. 🛡️ Safety Features Active Features Braking System Front: Hydraulic disc brake Braking System Rear: Drum brake Passive Features Lighting: Headlight, taillight, turn signals (all covered in electrical section). 💡 Technology Features Infotainment Infotainment Systems: N/A - This is a 1980s era motorcycle with no modern infotainment systems. Driver Assistance...
This manual covers the DT125R, a dual-sport motorcycle produced for the 1987 and 1988 model years. Known for its robust 123cc two-stroke, liquid-cooled engine and agile chassis, the DT125R offers a blend of off-road capability and street legality, reflecting a heritage in performance-oriented dual-sport motorcycles. Its design emphasizes reliability and a straightforward mechanical approach, making it a popular choice for riders seeking adventure and versatility.
This comprehensive service and repair manual provides detailed information for maintaining and repairing the DT125R. It covers a wide array of systems, including the engine, transmission, fuel, ignition, electrical systems, chassis, suspension, and brakes. The manual includes routine maintenance procedures, advanced troubleshooting guides, detailed specifications, and wiring diagrams, all presented with clear illustrations to assist owners, mechanics, and technicians in ensuring the optimal performance and longevity of the vehicle.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
DT125R
Applicable Years:
1987, 1988
Codes
Engine Code Range:
Likely 1G2/1GE series based on typical Yamaha designations for this era, specific codes require manual confirmation.
Chassis Code Range:
Likely 1G2/1GE series for the DT125R, specific codes require manual confirmation.
👋 Introduction
Market Position
Target Audience:
Yamaha DT125R owners, mechanics, restorers, and enthusiasts seeking detailed repair and maintenance information.
Competitive Analysis
Value Proposition:
Provides the same in-depth information used by professional technicians, enabling owners to perform complex repairs and maintenance themselves, saving significant costs.
Key Features
Illustration Quality:
Detailed illustrations, drawings, and photos to guide procedures, including enlarged inset views for critical components.
Navigability:
Numbered table of contents for quick information retrieval and bold figure numbers to match illustrations with instructions.
Safety Notes:
Includes notes, cautions, and warnings throughout to highlight critical safety and procedural information.
Yes, detailed diagnostic procedures for common and uncommon issues.
Rebuilding And Reconditioning:
Yes, designed for full restoration and component rebuilding.
Torque Specifications:
Yes, essential for proper assembly and component longevity.
Technical Depth
Diagnostic Capabilities:
Advanced, covering electrical circuit tracing and component testing.
Repair Scope:
Comprehensive, suitable for professional technicians and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
PDF Quality:
High Resolution, fully printable.
Print Quality
Printability:
All pages are printable, allowing for on-the-bench use.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Requirements
Software Requirements:
Adobe PDF Reader, WinRAR (for potential archive extraction).
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, liquid-cooled, single-cylinder
Displacement:
123 cc (7.5 cubic inches)
Bore X Stroke:
Typically 56.4 mm x 50.0 mm for this model, but manual confirmation is advised.
Compression Ratio:
Likely around 7.2:1 or similar for this era of two-stroke, manual confirmation needed.
Performance
Horsepower Output:
Approx. 21-23 hp at 8000 rpm (subject to regional tuning and specific model variant, manual confirmation required).
Torque Output:
Approx. 19-20 Nm at 7000 rpm (subject to regional tuning and specific model variant, manual confirmation required).
Fuel System
Carburetor Type:
Mikuni VM28SS or similar, with specific jetting and adjustment procedures detailed in the manual.
Fuel Type:
Unleaded gasoline with a recommended octane rating (e.g., 95 RON) and a proper two-stroke oil mix (typically 50:1 or as specified).
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Features
Clutch Type:
Wet, multiple disc
Final Drive:
Chain drive
📐 Dimensions
Exterior
Overall Length:
Varies slightly by model year but typically around 2050-2100 mm.
Overall Width:
Varies, but typically around 800-830 mm.
Overall Height:
Varies, but typically around 1160-1180 mm.
Weights
Dry Weight:
Approximately 115-120 kg.
Gross Vehicle Weight Rating:
Manual will specify, but typically around 250-270 kg.
🛡️ Safety Features
Active Features
Braking System Front:
Hydraulic disc brake
Braking System Rear:
Drum brake
Passive Features
Lighting:
Headlight, taillight, turn signals (all covered in electrical section).
💡 Technology Features
Infotainment
Infotainment Systems:
N/A - This is a 1980s era motorcycle with no modern infotainment systems.
Driver Assistance
Electronic Aids:
N/A - No electronic rider aids.
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/time recommendations for engine oil and 2-stroke oil injection system. Typically every 2000-3000 km.
Spark Plug Service:
Refer to manual for recommended service interval and plug type (e.g., NGK BR9ES or equivalent).
Air Filter Cleaning:
Regular inspection and cleaning, especially if used in dusty conditions. Interval will be specified in manual.
Fluid Specifications
Engine Oil:
Manual will specify viscosity grade (e.g., SAE 10W-30 or 10W-40) and API classification for the gearbox oil. Typically a dedicated gearbox oil is used.
Two Stroke Oil:
High-quality JASO FD or API TC certified two-stroke engine oil for the oil injection system.
Coolant Type:
Ethylene glycol-based coolant, mixed 50/50 with distilled water for the liquid-cooled engine.
Known Issues
Carburetor Clogging:
Common on older two-strokes due to fuel degradation; requires periodic cleaning and carburetor kit replacement.
Exhaust Port Fouling:
Can occur with improper oil mix or excessive idling; requires decarbonization of the exhaust port and power valve.
Clutch Wear:
Friction plates can wear over time, affecting clutch engagement; manual will detail replacement procedures and specifications.
Suspension Seals:
Fork and shock seals can degrade, leading to leaks; manual covers seal replacement and fluid changes.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha has a long and storied history in motorcycle manufacturing, known for innovation and performance, particularly in off-road and dual-sport segments.
Model Evolution
Dt Series Legacy:
The DT series has been a cornerstone of Yamaha's dual-sport offerings, evolving from the iconic early DT models to more performance-oriented versions like the DT125R.
Dt125R Significance:
The DT125R represented a more aggressive, performance-focused iteration of the popular 125cc dual-sport, often featuring more advanced suspension and engine tuning for off-road capability.
Production
Production Period For Model:
The DT125R model was produced over several years, with the 1987-1988 period representing a specific generation.
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
Specific awards for the 1987-1988 DT125R are not widely documented, but the DT series as a whole was lauded for its off-road prowess and reliability.
Ratings
Reliability Reputation:
Yamaha motorcycles of this era are generally considered reliable when properly maintained. The DT series is known for its robustness.