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BMW 325I E30 Technical Workshop MANAUL All 1987-1991 ModelS COVERED

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🏷️ Basic Information Identification Make: BMW Model: 325i Chassis Code: E30 Model Years Covered: 1987-1991 Codes Engine Code Primary: M20B25 👋 Introduction Market Position Target Audience: BMW E30 enthusiasts, DIY mechanics, independent repair shops Value Proposition: Provides essential, comprehensive technical data for maintaining and repairing the BMW E30 325i, enabling cost-effective ownership. Competitive Analysis Differentiation: Focuses on the specific E30 325i model and provides the detail required for hands-on mechanical work, distinguishing it from general owner's manuals. Key Features Feature 1: All-encompassing repair procedures for every aspect of the vehicle. Feature 2: Detailed exploded views and diagrams for precise disassembly and reassembly. Feature 3: Instant download availability for immediate access. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF Distribution Method: Instant Download Compatibility: PC & Mac Compatible (Windows 95, 98, 2000, NT, XP, Vista, 7, 8, 10, 11; macOS) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, component testing, timing belt replacement, piston/ring inspection, valve train adjustments Engine Management: Fuel injection (Bosch Motronic), ignition system, sensors, actuators, troubleshooting diagnostic codes Transmission Manual: Clutch, gearbox disassembly/reassembly, gear shift linkage, fluid changes Transmission Automatic: Hydraulic control, torque converter, valve body, fluid service, troubleshooting Drivetrain: Driveshafts, CV joints, differential, rear axle assembly Suspension: Front struts, rear semi-trailing arms, bushings, springs, dampers, wheel bearing replacement Steering: Power steering system, rack and pinion, tie rods, steering column Brakes: Disc brakes (front and rear), ABS system (if equipped), brake fluid flush, caliper/rotor replacement, parking brake Electrical System: Wiring diagrams, battery, alternator, starter motor, lighting, fuses, relays, interior electronics Bodywork And Interior: Panel replacement, trim removal, door mechanisms, convertible top mechanisms (if applicable), seat removal Procedures Included Maintenance: Oil change, filter replacement, spark plug replacement, coolant flush, brake pad inspection/replacement, belt replacement Troubleshooting: Diagnostic procedures for common drivability issues, electrical faults, mechanical failures Repair: Detailed step-by-step instructions for component removal, repair, and reinstallation Overhauls: Complete engine and transmission rebuild procedures Adjustments: Valve adjustments, idle speed adjustments, timing adjustments Technical Depth Depth Of Coverage: Comprehensive (from basic maintenance to complete engine/transmission rebuilds and advanced diagnostics) Diagnostic Tools: References to diagnostic procedures, potentially including older OBD-I related concepts Illustrations: High-quality exploded views, diagrams, and photographs Specification Detail: Torque specifications, clearances, fluid capacities, electrical resistance values 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content Printability: Printable pages Print Quality Image Resolution: High-resolution for clear viewing of diagrams and text Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: M20B25 Engine Type: Inline 6-cylinder, SOHC (Single Overhead Camshaft) Displacement: 2.5 Liters (2494 cc) Bore X Stroke: 84.0 mm x 75.0 mm Performance Horsepower: 168-170 hp (125-127 kW) @ 5800-6000 rpm (variant dependent) Torque: 225-230 Nm (166-170 lb-ft) @ 4300-4500 rpm (variant dependent) Fuel System Fuel Delivery: Bosch Motronic Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (Premium Octane Recommended) Ignition System: Electronic Ignition System with Knock Sensor Engine Maintenance Timing Belt Interval: Recommended replacement every 60,000 miles or 4 years (crucial to prevent catastrophic engine damage) 🔧 Transmission Standard Transmission Type Std: Getrag 260 5-speed Manual Transmission Optional Transmission Type Opt: ZF 4HP22 4-speed Automatic Transmission Features Clutch Type: Hydraulically Actuated Single Dry Plate Clutch Manual Fluid Spec: BMW MTF LT-2 or equivalent (e.g., Pentosin MTL 75W-80 GL-4) Automatic Fluid Spec: Dexron II/III or ATF Dexron III (BMW P/N 81 22 9 400 275) 📐 Dimensions Exterior Wheelbase: 2570 mm (101.2 in) Length: 4345 mm (171.1 in) Width: 1675 mm (65.9 in) Height: 1380 mm (54.3 in) Weights Curb Weight Manual: Approx. 1280 kg (2820 lbs) Curb Weight Automatic: Approx. 1300 kg (2865 lbs) Gross Vehicle Weight Rating: Varies by model/options, typically around 1800 kg 🛡️ Safety Features Ratings NHTSA Crash Test Rating: Not directly comparable to modern standards; E30 known for robust build quality for its era. Frontal impact testing was less comprehensive. Active Features ABS: Anti-lock Braking System (ABS) was an optional feature on later E30 models, including the 325i. Passive Features Seatbelts: 3-point inertia-reel seat belts in front and rear. Body Structure: Reinforced passenger safety cell, crumple zones. Steering Column Collapse: Collapsible steering column for improved driver protection in frontal impacts. 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette player, often with upgraded speaker systems available. Early CD players were rare and optional. Climate Control: Manual climate control standard, optional automatic climate control (ECC - Electronic Climate Control) on higher trims. Driver Assistance Cruise Control: Optional cruise control system. Connectivity Connectivity Features: Limited by era; primarily focused on on-board diagnostics through Motronic system for mechanics. No modern Bluetooth or USB integration. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 - 10,000 miles or 12 months (depending on driving conditions and oil type used). Air Filter Replacement: Every 15,000 - 30,000 miles, or as needed based...
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BMW 325I E30 Technical Workshop MANAUL All 1987-1991 ModelS COVERED
🏷️ Basic Information
Identification
Make:
BMW
Model:
325i
Chassis Code:
E30
Model Years Covered:
1987-1991
Codes
Engine Code Primary:
M20B25
👋 Introduction
Market Position
Target Audience:
BMW E30 enthusiasts, DIY mechanics, independent repair shops
Value Proposition:
Provides essential, comprehensive technical data for maintaining and repairing the BMW E30 325i, enabling cost-effective ownership.
Competitive Analysis
Differentiation:
Focuses on the specific E30 325i model and provides the detail required for hands-on mechanical work, distinguishing it from general owner's manuals.
Key Features
Feature 1:
All-encompassing repair procedures for every aspect of the vehicle.
Feature 2:
Detailed exploded views and diagrams for precise disassembly and reassembly.
Feature 3:
Instant download availability for immediate access.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF
Distribution Method:
Instant Download
Compatibility:
PC & Mac Compatible (Windows 95, 98, 2000, NT, XP, Vista, 7, 8, 10, 11; macOS)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, component testing, timing belt replacement, piston/ring inspection, valve train adjustments
Engine Management:
Fuel injection (Bosch Motronic), ignition system, sensors, actuators, troubleshooting diagnostic codes
Transmission Manual:
Clutch, gearbox disassembly/reassembly, gear shift linkage, fluid changes
Transmission Automatic:
Hydraulic control, torque converter, valve body, fluid service, troubleshooting
Drivetrain:
Driveshafts, CV joints, differential, rear axle assembly
Suspension:
Front struts, rear semi-trailing arms, bushings, springs, dampers, wheel bearing replacement
Steering:
Power steering system, rack and pinion, tie rods, steering column
Brakes:
Disc brakes (front and rear), ABS system (if equipped), brake fluid flush, caliper/rotor replacement, parking brake
Electrical System:
Wiring diagrams, battery, alternator, starter motor, lighting, fuses, relays, interior electronics
Bodywork And Interior:
Panel replacement, trim removal, door mechanisms, convertible top mechanisms (if applicable), seat removal
Procedures Included
Maintenance:
Oil change, filter replacement, spark plug replacement, coolant flush, brake pad inspection/replacement, belt replacement
Troubleshooting:
Diagnostic procedures for common drivability issues, electrical faults, mechanical failures
Repair:
Detailed step-by-step instructions for component removal, repair, and reinstallation
Overhauls:
Complete engine and transmission rebuild procedures
Adjustments:
Valve adjustments, idle speed adjustments, timing adjustments
Technical Depth
Depth Of Coverage:
Comprehensive (from basic maintenance to complete engine/transmission rebuilds and advanced diagnostics)
Diagnostic Tools:
References to diagnostic procedures, potentially including older OBD-I related concepts
Illustrations:
High-quality exploded views, diagrams, and photographs
Specification Detail:
Torque specifications, clearances, fluid capacities, electrical resistance values
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Printability:
Printable pages
Print Quality
Image Resolution:
High-resolution for clear viewing of diagrams and text
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M20B25
Engine Type:
Inline 6-cylinder, SOHC (Single Overhead Camshaft)
Displacement:
2.5 Liters (2494 cc)
Bore X Stroke:
84.0 mm x 75.0 mm
Performance
Horsepower:
168-170 hp (125-127 kW) @ 5800-6000 rpm (variant dependent)
Torque:
225-230 Nm (166-170 lb-ft) @ 4300-4500 rpm (variant dependent)
Fuel System
Fuel Delivery:
Bosch Motronic Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (Premium Octane Recommended)
Ignition System:
Electronic Ignition System with Knock Sensor
Engine Maintenance
Timing Belt Interval:
Recommended replacement every 60,000 miles or 4 years (crucial to prevent catastrophic engine damage)
🔧 Transmission
Standard
Transmission Type Std:
Getrag 260 5-speed Manual Transmission
Optional
Transmission Type Opt:
ZF 4HP22 4-speed Automatic Transmission
Features
Clutch Type:
Hydraulically Actuated Single Dry Plate Clutch
Manual Fluid Spec:
BMW MTF LT-2 or equivalent (e.g., Pentosin MTL 75W-80 GL-4)
Automatic Fluid Spec:
Dexron II/III or ATF Dexron III (BMW P/N 81 22 9 400 275)
📐 Dimensions
Exterior
Wheelbase:
2570 mm (101.2 in)
Length:
4345 mm (171.1 in)
Width:
1675 mm (65.9 in)
Height:
1380 mm (54.3 in)
Weights
Curb Weight Manual:
Approx. 1280 kg (2820 lbs)
Curb Weight Automatic:
Approx. 1300 kg (2865 lbs)
Gross Vehicle Weight Rating:
Varies by model/options, typically around 1800 kg
🛡️ Safety Features
Ratings
NHTSA Crash Test Rating:
Not directly comparable to modern standards; E30 known for robust build quality for its era. Frontal impact testing was less comprehensive.
Active Features
ABS:
Anti-lock Braking System (ABS) was an optional feature on later E30 models, including the 325i.
Passive Features
Seatbelts:
3-point inertia-reel seat belts in front and rear.
Body Structure:
Reinforced passenger safety cell, crumple zones.
Steering Column Collapse:
Collapsible steering column for improved driver protection in frontal impacts.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette player, often with upgraded speaker systems available. Early CD players were rare and optional.
Climate Control:
Manual climate control standard, optional automatic climate control (ECC - Electronic Climate Control) on higher trims.
Driver Assistance
Cruise Control:
Optional cruise control system.
Connectivity
Connectivity Features:
Limited by era; primarily focused on on-board diagnostics through Motronic system for mechanics. No modern Bluetooth or USB integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 - 10,000 miles or 12 months (depending on driving conditions and oil type used).
Air Filter Replacement:
Every 15,000 - 30,000 miles, or as needed based on inspection.
Spark Plug Replacement:
Approximately 30,000 miles for standard spark plugs, longer for premium types. Refer to manual for specific recommendations.
Coolant Flush:
Every 2-3 years or 30,000 miles.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 5W-30, 10W-40, or 15W-40 depending on climate (refer to manual for precise recommendations).
Coolant Type:
BMW Blue/Green Antifreeze/Coolant (Glysantin G05 or equivalent, typically ethylene glycol based with silicates).
Brake Fluid Type:
DOT 4 Synthetic Brake Fluid.
Power Steering Fluid:
CHF 11S or Pentosin hydraulic fluid (check specific model year)
Known Issues
Common Issue 1:
Head gasket failure (especially on earlier M20 engines, though less common on 325i than 325e).
Common Issue 2:
Cracked exhaust manifold.
Common Issue 3:
Water pump failure (plastic impeller)
Common Issue 4:
Biodegradable wiring insulation breakdown over time.
Common Issue 5:
Sway bar link and bushing wear, leading to suspension noise.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
Continued BMW's legacy of 'The Ultimate Driving Machine' with a focus on driver engagement, sportiness, and quality engineering.
Model Evolution
E30 Generation:
Introduced in 1982 as the successor to the E21. The E30 generation is celebrated for its balance of performance, handling, and practicality.
325I Introduction:
The 325i variant, featuring the M20B25 engine, was a significant performance upgrade and became a highly desirable model within the E30 range.
Production
Production Period:
E30 Production: 1982-1991. 325i model specifically prominent in the mid to late 1980s.
Manufacturing Locations:
Primarily Germany (Dingolfing plant), with some assembly in South Africa and other locations.
🏆 Awards & Recognition
Recognitions
Road And Track Contender:
While not a specific award, the E30 platform, including the 325i, was consistently praised by automotive journalists for its handling dynamics and driver feel, often featuring in 'best sports sedan' discussions of its time.
Enthusiast Following:
The E30 325i has cultivated a significant and passionate enthusiast following, recognized for its timeless design and rewarding driving experience.
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