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1987-1993 Daihatsu Charade Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Product Name: 1987-1993 Daihatsu Charade Workshop Repair Service Manual Generation Generation: G100/G101/G102 Codes Chassis Code: G100/G101/G102 👋 Introduction Market Position Vehicle Segment: Subcompact hatchback Target Demographic: Value-conscious buyers, city dwellers, first-time car owners Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Nissan Sentra, Ford Fiesta, Suzuki Swift Key Features Vehicle Philosophy: Affordable, fuel-efficient, practical, and reliable transportation Manual Value Proposition: Empowers owners and independent mechanics with the knowledge to maintain and repair their Daihatsu Charade effectively 📋 Manual Details Coverage Areas Years Covered: 1987, 1988, 1989, 1990, 1991, 1992, 1993 Regions Covered: Global (North America, Europe, Asia, etc.) Page Count Page Count: Approximately 700+ Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, camshafts, valves, timing system Engine Fuel System: Fuel injection system (MPI), fuel pump, injectors, fuel lines, fuel tank, emissions control Engine Ignition System: Ignition coil, spark plugs, distributor, ignition timing Engine Cooling System: Radiator, thermostat, water pump, hoses, fan Engine Lubrication System: Oil pump, oil filter, oil pan, lubrication passages Transmission Manual: Clutch, gearbox assembly, gear shifting mechanism, driveshafts Transmission Automatic: Automatic transmission assembly, torque converter, valve body, planetary gears, transmission control module (TCM) Suspension Front: MacPherson struts, control arms, sway bar, steering knuckle Suspension Rear: Torsion beam axle, shock absorbers, coil springs Brakes Front: Disc brakes, calipers, brake pads, rotors Brakes Rear: Drum brakes or disc brakes, brake shoes, drums, calipers, pads, rotors Steering System: Steering column, steering rack, power steering pump (if equipped), tie rods Electrical System Charging: Alternator, voltage regulator, battery Electrical System Starting: Starter motor, starter solenoid Electrical System Lighting: Headlights, taillights, interior lighting, fog lights Electrical System Instruments: Dashboard gauges, warning lights, instrument cluster Electrical System Accessories: Wipers, horn, power windows, central locking Body Interior: Seats, dashboard, door panels, headliner, carpets Body Exterior: Body panels, bumpers, doors, hood, trunk, glass, trim HVAC System: Air conditioning, heater core, blower motor, climate controls Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, belt inspection Engine Repair: Engine overhaul, head gasket replacement, piston and ring replacement, crankshaft and bearing service Transmission Service: Clutch replacement, transmission fluid and filter change, manual transmission gear replacement, automatic transmission overhaul Suspension And Steering Repair: Strut and shock absorber replacement, control arm and ball joint replacement, steering rack and pump service Brake System Repair: Brake pad and rotor replacement, brake caliper and cylinder service, brake line replacement, brake bleeding Electrical Diagnostics: Troubleshooting starting and charging systems, diagnosing lighting and instrument issues, wiring harness repair Body And Paint Repair: Panel replacement, dent repair, door and latch adjustment, glass replacement HVAC Service: Refrigerant recharge, component replacement (compressor, evaporator, heater core) Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting guides Torque Specifications: Detailed torque values for all critical fasteners Special Tools: Identification and use of specialized tools required for specific repairs Technical Depth Depth Level: Comprehensive, from basic maintenance to complete engine and transmission rebuilds Diagnostic Capabilities: Detailed diagnostic procedures, fault code explanations (OBD-I era specific) Wiring Diagrams: Complete electrical schematics for all vehicle systems 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable PDF for quick information retrieval Printability: Printable pages for in-garage use Print Quality Image Resolution: High-resolution scans with clear diagrams and illustrations Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Codes: CB23, CB43, EF-EL, EF-SE, EF-DE, HD-E Engine Type: Inline 3-cylinder, Inline 4-cylinder Displacement: 1.0L (993cc), 1.3L (1300cc) Bore X Stroke: Varies by engine (e.g., 70.0 mm x 81.5 mm for CB23) Compression Ratio: Varies by engine (e.g., 9.5:1 to 10.3:1) Performance Horsepower: Approximately 50 HP to 75 HP (depending on engine and market) Torque: Approximately 55 lb-ft to 75 lb-ft (depending on engine and market) Fuel System Fuel Delivery: Carbureted (early models) or Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Fuel Octane Rating: 87 octane (minimum) 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Optional Transmission Type Optional: 3-speed Automatic Features Gear Ratios: Varies by transmission and engine Clutch Type: Dry Single Plate 📐 Dimensions Exterior Length: Approx. 3,700 - 3,870 mm (depending on variant) Width: Approx. 1,595 - 1,600 mm Height: Approx. 1,395 - 1,410 mm Wheelbase: Approx. 2,300 - 2,305 mm Ground Clearance: Approx. 150 - 160 mm Weights Curb Weight: Approx. 730 - 850 kg Gross Vehicle Weight Rating: Approx. 1,250 - 1,300 kg 🛡️ Safety Features Ratings Crash Test Results: Limited data available for this era, typically focused on basic structural integrity Active Features ABS: Optional on some higher trims Passive Features Seatbelts: Front 3-point seatbelts, rear lap belts Airbags: Not typically standard, very rare as an option Body Construction: Unibody construction with front and rear crumple...
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1987-1993 Daihatsu Charade Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Charade
Product Name:
1987-1993 Daihatsu Charade Workshop Repair Service Manual
Generation
Generation:
G100/G101/G102
Codes
Chassis Code:
G100/G101/G102
👋 Introduction
Market Position
Vehicle Segment:
Subcompact hatchback
Target Demographic:
Value-conscious buyers, city dwellers, first-time car owners
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Nissan Sentra, Ford Fiesta, Suzuki Swift
Key Features
Vehicle Philosophy:
Affordable, fuel-efficient, practical, and reliable transportation
Manual Value Proposition:
Empowers owners and independent mechanics with the knowledge to maintain and repair their Daihatsu Charade effectively
📋 Manual Details
Coverage Areas
Years Covered:
1987, 1988, 1989, 1990, 1991, 1992, 1993
Regions Covered:
Global (North America, Europe, Asia, etc.)
Page Count
Page Count:
Approximately 700+
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, camshafts, valves, timing system
Engine Fuel System:
Fuel injection system (MPI), fuel pump, injectors, fuel lines, fuel tank, emissions control
Engine Ignition System:
Ignition coil, spark plugs, distributor, ignition timing
Engine Cooling System:
Radiator, thermostat, water pump, hoses, fan
Engine Lubrication System:
Oil pump, oil filter, oil pan, lubrication passages
Transmission Manual:
Clutch, gearbox assembly, gear shifting mechanism, driveshafts
Transmission Automatic:
Automatic transmission assembly, torque converter, valve body, planetary gears, transmission control module (TCM)
Suspension Front:
MacPherson struts, control arms, sway bar, steering knuckle
Suspension Rear:
Torsion beam axle, shock absorbers, coil springs
Brakes Front:
Disc brakes, calipers, brake pads, rotors
Brakes Rear:
Drum brakes or disc brakes, brake shoes, drums, calipers, pads, rotors
Steering System:
Steering column, steering rack, power steering pump (if equipped), tie rods
Electrical System Charging:
Alternator, voltage regulator, battery
Electrical System Starting:
Starter motor, starter solenoid
Electrical System Lighting:
Headlights, taillights, interior lighting, fog lights
Electrical System Instruments:
Dashboard gauges, warning lights, instrument cluster
Electrical System Accessories:
Wipers, horn, power windows, central locking
Body Interior:
Seats, dashboard, door panels, headliner, carpets
Body Exterior:
Body panels, bumpers, doors, hood, trunk, glass, trim
HVAC System:
Air conditioning, heater core, blower motor, climate controls
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, belt inspection
Engine Repair:
Engine overhaul, head gasket replacement, piston and ring replacement, crankshaft and bearing service
Transmission Service:
Clutch replacement, transmission fluid and filter change, manual transmission gear replacement, automatic transmission overhaul
Suspension And Steering Repair:
Strut and shock absorber replacement, control arm and ball joint replacement, steering rack and pump service
Brake System Repair:
Brake pad and rotor replacement, brake caliper and cylinder service, brake line replacement, brake bleeding
Electrical Diagnostics:
Troubleshooting starting and charging systems, diagnosing lighting and instrument issues, wiring harness repair
Body And Paint Repair:
Panel replacement, dent repair, door and latch adjustment, glass replacement
HVAC Service:
Refrigerant recharge, component replacement (compressor, evaporator, heater core)
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting guides
Torque Specifications:
Detailed torque values for all critical fasteners
Special Tools:
Identification and use of specialized tools required for specific repairs
Technical Depth
Depth Level:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds
Diagnostic Capabilities:
Detailed diagnostic procedures, fault code explanations (OBD-I era specific)
Wiring Diagrams:
Complete electrical schematics for all vehicle systems
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable PDF for quick information retrieval
Printability:
Printable pages for in-garage use
Print Quality
Image Resolution:
High-resolution scans with clear diagrams and illustrations
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Codes:
CB23, CB43, EF-EL, EF-SE, EF-DE, HD-E
Engine Type:
Inline 3-cylinder, Inline 4-cylinder
Displacement:
1.0L (993cc), 1.3L (1300cc)
Bore X Stroke:
Varies by engine (e.g., 70.0 mm x 81.5 mm for CB23)
Compression Ratio:
Varies by engine (e.g., 9.5:1 to 10.3:1)
Performance
Horsepower:
Approximately 50 HP to 75 HP (depending on engine and market)
Torque:
Approximately 55 lb-ft to 75 lb-ft (depending on engine and market)
Fuel System
Fuel Delivery:
Carbureted (early models) or Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Fuel Octane Rating:
87 octane (minimum)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual
Optional
Transmission Type Optional:
3-speed Automatic
Features
Gear Ratios:
Varies by transmission and engine
Clutch Type:
Dry Single Plate
📐 Dimensions
Exterior
Length:
Approx. 3,700 - 3,870 mm (depending on variant)
Width:
Approx. 1,595 - 1,600 mm
Height:
Approx. 1,395 - 1,410 mm
Wheelbase:
Approx. 2,300 - 2,305 mm
Ground Clearance:
Approx. 150 - 160 mm
Weights
Curb Weight:
Approx. 730 - 850 kg
Gross Vehicle Weight Rating:
Approx. 1,250 - 1,300 kg
🛡️ Safety Features
Ratings
Crash Test Results:
Limited data available for this era, typically focused on basic structural integrity
Active Features
ABS:
Optional on some higher trims
Passive Features
Seatbelts:
Front 3-point seatbelts, rear lap belts
Airbags:
Not typically standard, very rare as an option
Body Construction:
Unibody construction with front and rear crumple zones
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM radio with cassette player, optional CD player on later models
Speakers:
Typically 2 or 4 speakers
Driver Assistance
Cruise Control:
Optional on higher trim levels
Connectivity
Auxiliary Input:
Not standard
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months, whichever comes first
Oil Filter Replacement:
With every oil change
Air Filter Replacement:
Every 12,000-15,000 miles or annually
Spark Plug Replacement:
Every 30,000-50,000 miles (depending on plug type)
Transmission Fluid Change Manual:
Every 30,000-50,000 miles or every 2-3 years
Transmission Fluid Change Automatic:
Every 30,000-50,000 miles or every 2-3 years (including filter)
Coolant Flush:
Every 30,000 miles or 2-3 years
Brake Fluid Change:
Every 24,000 miles or 2 years
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-30 or 10W-40 (check manual for specific viscosity based on temperature)
Engine Oil Capacity:
Approx. 3.3 - 3.7 Liters (with filter)
Coolant Type:
Ethylene Glycol-based antifreeze (typically a green color)
Coolant Capacity:
Approx. 4.5 - 5.0 Liters
Manual Transmission Fluid Type:
API GL-4, SAE 75W-90 or 80W-90 gear oil
Automatic Transmission Fluid Type:
Dexron II or equivalent
Power Steering Fluid Type:
ATF Dexron II or equivalent (if equipped)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Problems:
Timing belt wear/failure (critical maintenance item), carburetor issues (older models), rust on body panels (especially wheel arches and sills), aging electrical components, worn suspension bushings
Timing Belt Replacement Interval:
Strictly follow manufacturer's recommendation, typically every 60,000 miles or 4-5 years, as failure can cause catastrophic engine damage.
📚 Vehicle History
Brand Heritage
Daihatsu History:
Daihatsu Motor Co., Ltd. is a Japanese automobile manufacturer, now a subsidiary of Toyota Motor Corporation. Known for producing small, fuel-efficient vehicles.
Model Evolution
Charade Generations:
The G100 generation marked a significant redesign from its predecessors, offering improved styling and more modern features.
Production
Production Years:
1987-1993 (G100/G101/G102 generation)
Manufacturing Locations:
Japan
🏆 Awards & Recognition
Recognitions
Industry Awards:
Often recognized for fuel economy and affordability in its segment, though specific awards are scarce for this generation.
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