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1987-1995 Mercedes-Benz Model 124 Series Sedan/Coupe/Wagon Workshop Repair Service Manual Best -680MB

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: W124 Series Applicable Years: 1987-1995 Body Styles Covered: Sedan, Coupe, Wagon Generation Generation Designation: First Generation (W124) Codes Chassis Code: W124 👋 Introduction Market Position Target Audience: Mercedes-Benz W124 owners, DIY mechanics, professional technicians. Competitive Analysis Value Proposition: Comprehensive, detailed, and accessible digital repair manual for a premium vehicle. Key Features Completeness: 100% complete and intact, no missing or corrupt pages/sections. Accessibility: Instant download, easy to view and print, no specialized computer skills required. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Repair and Service Secondary Coverage: Maintenance, Diagnostics, Rebuilding, Refurbishing, Restoration Page Count Estimated Page Count: Varies (Digital Manual - Size indicates extensive content) Manual Type Type: Digital Workshop Repair Service Manual Language Language: English (Implied by product description) Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Mechanical, Lubrication System, Cooling System, Control System, Fuel System, Exhaust System Transmission Driveline: Clutch, Manual Transaxle, Automatic Transaxle, Front Axle, Rear Axle Suspension Brakes Steering: Front Suspension, Rear Suspension, Road Wheels & Tyres, Brake System, Parking Brake System, Brake Control System, Power Steering System, Steering System Safety Features: Seat Belts, Supplemental Restraint System (SRS) Body Interior: Body, Lock & Security System, Glasses, Window System & Mirrors, Roof, Exterior & Interior Trim, Instrumental Panel, Seats Climate Control: Air Conditioner System Electrical Systems: Wiring Diagrams, Starting & Charging System, Lighting System, Driver Information System, Wiper, Washer & Horn, Body Control System, LAN System, Audio Visual, Navigation & Telephone System, Auto Cruise Control System, Power Supply, Ground & Circuit Elements General Maintenance: All Maintenance Procedures Auxiliary Systems: Headlight aiming, wiper system adjustment, horn circuit diagnosis. Emissions Control: Details on emissions control systems relevant to the model years, including catalytic converters and lambda sensors. Procedures Included Repair Procedures: All diagnostic and repair procedures covered in great detail. Rebuilding Procedures: Engine, transmission, and component rebuilding. Refurbishing Restoration: Procedures for vehicle restoration and refurbishment. Troubleshooting: Systematic troubleshooting guides for common and uncommon faults. Technical Depth Diagnostic Capability: Advanced diagnostic procedures for professional technicians. Repair Detail: Comprehensive, step-by-step repair instructions. Illustration Quality: High-quality photos, illustrations, and diagrams. Torque Specifications: Detailed torque specifications for engine, chassis, and body fasteners. Clearances Tolerances: Precise clearances and tolerances for engine components, bearings, and other critical parts. 📊 Manual Specifications File Format File Type: PDF Compatibility: All Versions of Windows, Mac, and Linux Reader Requirement: PDF Reader File Size: 680MB Searchability: PDF format typically allows for text searching, greatly enhancing usability. Print Quality Printability: Printable pages for convenient workshop use. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Variants Covered: Multiple engine options including M102 (2.0L, 2.3L I4), M103 (2.6L, 3.0L I6), M104 (2.8L, 3.2L I6), OM601 (2.0L Diesel I4), OM602 (2.5L Diesel I5), OM603 (3.0L Diesel I6). Performance Horsepower Torque Range: Varies by engine. Early 2.0L models around 105-115 hp, later 3.2L models up to 220 hp. Torque figures also vary significantly. Fuel System Fuel Delivery: Includes details on Bosch K-Jetronic (CIS) and KE-Jetronic fuel injection systems, as well as diesel indirect injection. Engine Mechanical Engine Design: Inline-four and inline-six configurations, naturally aspirated diesel engines. 🔧 Transmission Standard Manual Transmission: Details on 4-speed and 5-speed manual transmissions. Optional Automatic Transmission: Comprehensive coverage of the 722.3, 722.4, 722.5, and 722.6 (later models) 4-speed and 5-speed automatic transmissions. Features Fluid Specifications: Includes required ATF (Automatic Transmission Fluid) types, such as Dexron II, and manual transmission gear oil specifications. 📐 Dimensions Exterior Wheelbase: Sedan: 2790 mm (109.8 in); Coupe: 2760 mm (108.7 in); Wagon: 2850 mm (112.2 in) Overall Length: Varies by body style, e.g., Sedan approx. 4740 mm (186.6 in). Weights Curb Weight: Varies by model and engine, typically ranging from 1300 kg to 1700 kg. 🛡️ Safety Features Ratings Crash Test Performance: Known for robust body structure and safety features for its era, though formal ratings like modern NCAP were not standard. Active Features Braking System: Four-wheel disc brakes, ABS (Anti-lock Braking System) on many models. Passive Features Restraint Systems: Three-point seatbelts for all occupants, optional driver-side airbag (introduced later in the model run). 💡 Technology Features Infotainment Audio System: Original units were typically AM/FM radio with cassette players. Later models offered CD integration. Manual covers their maintenance and basic troubleshooting. Driver Assistance ABS System: Anti-lock Braking System (ABS) coverage, including sensor testing and hydraulic unit troubleshooting. Cruise Control: Auto cruise control system details and repair procedures. Connectivity Wiring Diagrams: Extensive and detailed wiring diagrams for all electrical systems, crucial for diagnostics. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000-15,000 km (6,000-9,000 miles) or annually, depending on driving conditions and oil type. Manual will specify exact intervals. Fluid Specifications Engine Oil Type: Varies by engine and temperature. Common specifications include 10W-40, 15W-40, or 5W-40 synthetic for petrol engines. Diesel engines may use different viscosities....
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1987-1995 Mercedes-Benz Model 124 Series Sedan/Coupe/Wagon Workshop Repair Service Manual Best -680MB
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
W124 Series
Applicable Years:
1987-1995
Body Styles Covered:
Sedan, Coupe, Wagon
Generation
Generation Designation:
First Generation (W124)
Codes
Chassis Code:
W124
👋 Introduction
Market Position
Target Audience:
Mercedes-Benz W124 owners, DIY mechanics, professional technicians.
Competitive Analysis
Value Proposition:
Comprehensive, detailed, and accessible digital repair manual for a premium vehicle.
Key Features
Completeness:
100% complete and intact, no missing or corrupt pages/sections.
Accessibility:
Instant download, easy to view and print, no specialized computer skills required.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Repair and Service
Secondary Coverage:
Maintenance, Diagnostics, Rebuilding, Refurbishing, Restoration
Page Count
Estimated Page Count:
Varies (Digital Manual - Size indicates extensive content)
Manual Type
Type:
Digital Workshop Repair Service Manual
Language
Language:
English (Implied by product description)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Mechanical, Lubrication System, Cooling System, Control System, Fuel System, Exhaust System
Transmission Driveline:
Clutch, Manual Transaxle, Automatic Transaxle, Front Axle, Rear Axle
Suspension Brakes Steering:
Front Suspension, Rear Suspension, Road Wheels & Tyres, Brake System, Parking Brake System, Brake Control System, Power Steering System, Steering System
Safety Features:
Seat Belts, Supplemental Restraint System (SRS)
Body Interior:
Body, Lock & Security System, Glasses, Window System & Mirrors, Roof, Exterior & Interior Trim, Instrumental Panel, Seats
Climate Control:
Air Conditioner System
Electrical Systems:
Wiring Diagrams, Starting & Charging System, Lighting System, Driver Information System, Wiper, Washer & Horn, Body Control System, LAN System, Audio Visual, Navigation & Telephone System, Auto Cruise Control System, Power Supply, Ground & Circuit Elements
General Maintenance:
All Maintenance Procedures
Auxiliary Systems:
Headlight aiming, wiper system adjustment, horn circuit diagnosis.
Emissions Control:
Details on emissions control systems relevant to the model years, including catalytic converters and lambda sensors.
Procedures Included
Repair Procedures:
All diagnostic and repair procedures covered in great detail.
Rebuilding Procedures:
Engine, transmission, and component rebuilding.
Refurbishing Restoration:
Procedures for vehicle restoration and refurbishment.
Troubleshooting:
Systematic troubleshooting guides for common and uncommon faults.
Technical Depth
Diagnostic Capability:
Advanced diagnostic procedures for professional technicians.
Repair Detail:
Comprehensive, step-by-step repair instructions.
Illustration Quality:
High-quality photos, illustrations, and diagrams.
Torque Specifications:
Detailed torque specifications for engine, chassis, and body fasteners.
Clearances Tolerances:
Precise clearances and tolerances for engine components, bearings, and other critical parts.
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
All Versions of Windows, Mac, and Linux
Reader Requirement:
PDF Reader
File Size:
680MB
Searchability:
PDF format typically allows for text searching, greatly enhancing usability.
Print Quality
Printability:
Printable pages for convenient workshop use.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Variants Covered:
Multiple engine options including M102 (2.0L, 2.3L I4), M103 (2.6L, 3.0L I6), M104 (2.8L, 3.2L I6), OM601 (2.0L Diesel I4), OM602 (2.5L Diesel I5), OM603 (3.0L Diesel I6).
Performance
Horsepower Torque Range:
Varies by engine. Early 2.0L models around 105-115 hp, later 3.2L models up to 220 hp. Torque figures also vary significantly.
Fuel System
Fuel Delivery:
Includes details on Bosch K-Jetronic (CIS) and KE-Jetronic fuel injection systems, as well as diesel indirect injection.
Engine Mechanical
Engine Design:
Inline-four and inline-six configurations, naturally aspirated diesel engines.
🔧 Transmission
Standard
Manual Transmission:
Details on 4-speed and 5-speed manual transmissions.
Optional
Automatic Transmission:
Comprehensive coverage of the 722.3, 722.4, 722.5, and 722.6 (later models) 4-speed and 5-speed automatic transmissions.
Features
Fluid Specifications:
Includes required ATF (Automatic Transmission Fluid) types, such as Dexron II, and manual transmission gear oil specifications.
📐 Dimensions
Exterior
Wheelbase:
Sedan: 2790 mm (109.8 in); Coupe: 2760 mm (108.7 in); Wagon: 2850 mm (112.2 in)
Overall Length:
Varies by body style, e.g., Sedan approx. 4740 mm (186.6 in).
Weights
Curb Weight:
Varies by model and engine, typically ranging from 1300 kg to 1700 kg.
🛡️ Safety Features
Ratings
Crash Test Performance:
Known for robust body structure and safety features for its era, though formal ratings like modern NCAP were not standard.
Active Features
Braking System:
Four-wheel disc brakes, ABS (Anti-lock Braking System) on many models.
Passive Features
Restraint Systems:
Three-point seatbelts for all occupants, optional driver-side airbag (introduced later in the model run).
💡 Technology Features
Infotainment
Audio System:
Original units were typically AM/FM radio with cassette players. Later models offered CD integration. Manual covers their maintenance and basic troubleshooting.
Driver Assistance
ABS System:
Anti-lock Braking System (ABS) coverage, including sensor testing and hydraulic unit troubleshooting.
Cruise Control:
Auto cruise control system details and repair procedures.
Connectivity
Wiring Diagrams:
Extensive and detailed wiring diagrams for all electrical systems, crucial for diagnostics.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000-15,000 km (6,000-9,000 miles) or annually, depending on driving conditions and oil type. Manual will specify exact intervals.
Fluid Specifications
Engine Oil Type:
Varies by engine and temperature. Common specifications include 10W-40, 15W-40, or 5W-40 synthetic for petrol engines. Diesel engines may use different viscosities. Manual will provide specific MB-Approval numbers.
Coolant Type:
Mercedes-Benz specification coolant (typically a silicate-free or low-silicate coolant, often blue or green).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid, depending on specific system requirements. Manual will specify.
Power Steering Fluid Type:
Mercedes-Benz Power Steering Fluid or equivalent, often a Dexron compatible fluid.
Known Issues
Common Wear Items:
Subframe mounts, ball joints, steering components, door panel vapor barriers (leading to water ingress), heater control valve (monovalent actuator), window regulators, wiring harness insulation degradation (especially on early models).
Engine Specific Concerns:
Timing chain stretch (later M104 engines), diesel injector seal leaks, vacuum leak issues common to most CIS-equipped vehicles.
📚 Vehicle History
Brand Heritage
Mercedes Benz Legacy:
The W124 represents Mercedes-Benz's commitment to build quality, durability, and engineering excellence, often referred to as 'over-engineered'.
Model Evolution
W124 Development:
Launched in 1984 (as a 1985 model in Europe), the W124 succeeded the W123. It featured a more aerodynamic design, advanced suspension, and improved safety.
Facelifts Updates:
Received minor updates and facelifts throughout its life, including exterior trim changes, interior refinements, and powertrain updates.
Production
Production Period:
1984/1985 - 1995/1996 (depending on market and body style).
Manufacturing Locations:
Primarily Germany, with some assembly in other locations.
🏆 Awards & Recognition
Recognitions
Automotive Journalism Praise:
Consistently praised by automotive journalists and critics for its engineering, comfort, and durability throughout its production run. Often cited as one of the best cars of its era.
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