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BMW 5-series (E28) 1987 Service and Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 5-series Chassis Code: E28 Model Year: 1987 Manual Product Name: BMW 5-series (E28) 1987 Service and Repair Manual 👋 Introduction Market Position Segment: Luxury/Executive Sedan Competitors: Mercedes-Benz W124 E-Class, Audi 100/200, Jaguar XJ Key Features Design Philosophy: Sporty yet comfortable driving dynamics, sophisticated engineering. Powertrain Options: Renowned inline-six engines known for smoothness and reliability. Driver Focus: Driver-centric interior and handling characteristics. 📋 Manual Details Coverage Areas Coverage Scope: All E28 5-series models for the 1987 model year Repair Breadth: A-Z (Comprehensive, from basic maintenance to major overhauls) Specificity: Vehicle Specific (Not generic repair information) Target User: Professional Technicians (Dealership level) Page Count Estimated Pages: Likely over 1000 pages (typical for comprehensive workshop manuals) Manual Type Type: Service and Repair Manual Language Language: English Format Format: Likely printed book, but digital versions (PDF) are common for dealership manuals. 📖 Manual Coverage Systems Covered Engine: Detailed diagnosis, repair, overhaul procedures for all E28 gasoline engines. Fuel System: Fuel injection systems (Bosch L-Jetronic, Motronic), fuel pumps, injectors, pressure regulators. Ignition System: Distributor, coils, spark plugs, ignition timing, electronic control units (ECU). Cooling System: Radiator, water pump, thermostat, hoses, fan, heater core, coolant specifications. Exhaust System: Catalytic converters, mufflers, pipes, oxygen sensors, emission controls. Transmission Manual: Gearbox overhaul, clutch replacement, shift linkages, fluid specifications. Transmission Automatic: Automatic transmission diagnosis, fluid changes, valve body, torque converter (if applicable). Drivetrain: Driveshafts, universal joints, differential, axle shafts. Suspension Front: MacPherson struts, control arms, ball joints, bushings, alignment specifications. Suspension Rear: Semi-trailing arms, shock absorbers, springs, bushings, alignment specifications. Steering System: Steering rack, power steering pump, fluid, tie rods, steering column. Brakes Front: Disc brake calipers, rotors, pads, brake lines, ABS (if equipped). Brakes Rear: Disc brake calipers, rotors, pads, brake lines, parking brake mechanism. Wheels Tires: Bolt patterns, torque specifications, tire pressure recommendations. Electrical System: Wiring diagrams, fuse box locations, relays, battery, alternator, starter. Lighting System: Headlights, taillights, interior lights, bulb types, wiring. Instrument Panel: Gauges, warning lights, dashboard illumination, switchgear. HVAC System: Heater core, blower motor, A/C compressor, refrigerant, controls. Body Exterior: Door mechanisms, window regulators, trim, body panel removal and installation. Body Interior: Seat removal, headliner, carpeting, dashboard disassembly. Diagnostics Troubleshooting: Systematic diagnostic procedures, fault codes (if applicable), common problems and solutions. Procedures Included Scheduled Maintenance: Oil changes, filter replacements, spark plugs, tune-ups, fluid checks. Engine Repair: Head gasket replacement, piston ring installation, bearing replacement, valve adjustments. Transmission Repair: Gearbox rebuilds, clutch service, transmission fluid and filter replacement. Brake Repair: Brake pad and rotor replacement, caliper overhaul, brake bleeding, ABS system service. Suspension Repair: Shock/strut replacement, control arm bushings, ball joint replacement, steering rack repair. Electrical Repair: Wiring harness repair, component testing, alternator/starter replacement. Bodywork: Panel alignment, rust repair basics, trim component replacement. Torque Specifications: Detailed torque values for all fasteners throughout the vehicle. Wiring Diagrams: Comprehensive electrical circuit diagrams for all systems. Technical Depth Depth: Expert Level (Covers engine rebuilds, transmission overhauls, advanced diagnostics). Diagnostic Tools: References to specific diagnostic procedures and potential use of specialized tools. 📊 Manual Specifications File Format Digital Format: If digital, expected to be searchable PDF with high-resolution images and diagrams. Print Quality Print Quality: High-quality paper and printing for durability in a workshop environment. Binding Type Binding: Likely a sturdy spiral-bound or lay-flat binding for easy use on a workbench. Paper Type Paper Type: Durable, often slightly coated paper to resist grease and oil. ⚙️ Engine Specifications Primary Engine Engine Codes Covered: Likely M10, M30, and M20 variants (e.g., 528e, 535i). Engine Displacement Typical Displacements: 2.4L (eta), 2.7L (eta), 3.5L Performance Horsepower Range: Approx. 114 hp (2.4L eta) to 211 hp (3.5L M30B35). Torque Range: Approx. 133 lb-ft (2.4L eta) to 225 lb-ft (3.5L M30B35). Fuel System Injection Type: Bosch L-Jetronic or Bosch Motronic electronic fuel injection. Fuel Type Fuel Requirement: Premium Unleaded Gasoline (91+ octane recommended). Valvetrain Configuration: Overhead Camshaft (OHC), 2 valves per cylinder (for most M30/M20 engines). 🔧 Transmission Standard Transmission Type Standard: 4-speed or 5-speed Getrag manual transmission. Optional Transmission Type Optional: ZF 4HP22 4-speed automatic transmission. Features Clutch Type: Hydraulically actuated single-plate dry clutch (manual). Fluid Specifications Manual Transmission Fluid: BMW recommends specific manual transmission fluids (e.g., ATF D or equivalent). Automatic Transmission Fluid: ZF Lifeguard Fluid 5 or equivalent (check specific application). 📐 Dimensions Exterior Wheelbase: Approx. 104.1 inches (2644 mm) Length: Approx. 191.0 inches (4851 mm) Width: Approx. 69.4 inches (1763 mm) Height: Approx. 55.4 inches (1407 mm) Weights Curb Weight: Approx. 3,200 - 3,500 lbs (depending on model and options). Gross Vehicle Weight Rating: Typically around 4,300 - 4,600 lbs. Wheels Tires Standard Wheel Size: 14-inch or 15-inch alloy wheels. Wheel Bolt Pattern: 5x120mm Tire Sizes: e.g., 195/70R14, 205/60R15, 225/55R15 (varies by model). 🛡️ Safety Features Ratings Crash Test Data: Limited official NHTSA ratings for this era; rely on contemporary reviews and general...
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BMW 5-series (E28) 1987 Service and Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
5-series
Chassis Code:
E28
Model Year:
1987
Manual Product Name:
BMW 5-series (E28) 1987 Service and Repair Manual
👋 Introduction
Market Position
Segment:
Luxury/Executive Sedan
Competitors:
Mercedes-Benz W124 E-Class, Audi 100/200, Jaguar XJ
Key Features
Design Philosophy:
Sporty yet comfortable driving dynamics, sophisticated engineering.
Powertrain Options:
Renowned inline-six engines known for smoothness and reliability.
Driver Focus:
Driver-centric interior and handling characteristics.
📋 Manual Details
Coverage Areas
Coverage Scope:
All E28 5-series models for the 1987 model year
Repair Breadth:
A-Z (Comprehensive, from basic maintenance to major overhauls)
Specificity:
Vehicle Specific (Not generic repair information)
Target User:
Professional Technicians (Dealership level)
Page Count
Estimated Pages:
Likely over 1000 pages (typical for comprehensive workshop manuals)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Likely printed book, but digital versions (PDF) are common for dealership manuals.
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnosis, repair, overhaul procedures for all E28 gasoline engines.
Fuel System:
Fuel injection systems (Bosch L-Jetronic, Motronic), fuel pumps, injectors, pressure regulators.
Ignition System:
Distributor, coils, spark plugs, ignition timing, electronic control units (ECU).
Cooling System:
Radiator, water pump, thermostat, hoses, fan, heater core, coolant specifications.
Exhaust System:
Catalytic converters, mufflers, pipes, oxygen sensors, emission controls.
Transmission Manual:
Gearbox overhaul, clutch replacement, shift linkages, fluid specifications.
Transmission Automatic:
Automatic transmission diagnosis, fluid changes, valve body, torque converter (if applicable).
Drivetrain:
Driveshafts, universal joints, differential, axle shafts.
Suspension Front:
MacPherson struts, control arms, ball joints, bushings, alignment specifications.
Suspension Rear:
Semi-trailing arms, shock absorbers, springs, bushings, alignment specifications.
Steering System:
Steering rack, power steering pump, fluid, tie rods, steering column.
Brakes Front:
Disc brake calipers, rotors, pads, brake lines, ABS (if equipped).
Brakes Rear:
Disc brake calipers, rotors, pads, brake lines, parking brake mechanism.
Wheels Tires:
Bolt patterns, torque specifications, tire pressure recommendations.
Electrical System:
Wiring diagrams, fuse box locations, relays, battery, alternator, starter.
Lighting System:
Headlights, taillights, interior lights, bulb types, wiring.
Instrument Panel:
Gauges, warning lights, dashboard illumination, switchgear.
HVAC System:
Heater core, blower motor, A/C compressor, refrigerant, controls.
Body Exterior:
Door mechanisms, window regulators, trim, body panel removal and installation.
Body Interior:
Seat removal, headliner, carpeting, dashboard disassembly.
Diagnostics Troubleshooting:
Systematic diagnostic procedures, fault codes (if applicable), common problems and solutions.
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, spark plugs, tune-ups, fluid checks.
Engine Repair:
Head gasket replacement, piston ring installation, bearing replacement, valve adjustments.
Transmission Repair:
Gearbox rebuilds, clutch service, transmission fluid and filter replacement.
Brake Repair:
Brake pad and rotor replacement, caliper overhaul, brake bleeding, ABS system service.
Suspension Repair:
Shock/strut replacement, control arm bushings, ball joint replacement, steering rack repair.
Electrical Repair:
Wiring harness repair, component testing, alternator/starter replacement.
Bodywork:
Panel alignment, rust repair basics, trim component replacement.
Torque Specifications:
Detailed torque values for all fasteners throughout the vehicle.
Wiring Diagrams:
Comprehensive electrical circuit diagrams for all systems.
Technical Depth
Depth:
Expert Level (Covers engine rebuilds, transmission overhauls, advanced diagnostics).
Diagnostic Tools:
References to specific diagnostic procedures and potential use of specialized tools.
📊 Manual Specifications
File Format
Digital Format:
If digital, expected to be searchable PDF with high-resolution images and diagrams.
Print Quality
Print Quality:
High-quality paper and printing for durability in a workshop environment.
Binding Type
Binding:
Likely a sturdy spiral-bound or lay-flat binding for easy use on a workbench.
Paper Type
Paper Type:
Durable, often slightly coated paper to resist grease and oil.
⚙️ Engine Specifications
Primary Engine
Engine Codes Covered:
Likely M10, M30, and M20 variants (e.g., 528e, 535i).
Engine Displacement
Typical Displacements:
2.4L (eta), 2.7L (eta), 3.5L
Performance
Horsepower Range:
Approx. 114 hp (2.4L eta) to 211 hp (3.5L M30B35).
Torque Range:
Approx. 133 lb-ft (2.4L eta) to 225 lb-ft (3.5L M30B35).
Fuel System
Injection Type:
Bosch L-Jetronic or Bosch Motronic electronic fuel injection.
Fuel Type
Fuel Requirement:
Premium Unleaded Gasoline (91+ octane recommended).
Valvetrain
Configuration:
Overhead Camshaft (OHC), 2 valves per cylinder (for most M30/M20 engines).
🔧 Transmission
Standard
Transmission Type Standard:
4-speed or 5-speed Getrag manual transmission.
Optional
Transmission Type Optional:
ZF 4HP22 4-speed automatic transmission.
Features
Clutch Type:
Hydraulically actuated single-plate dry clutch (manual).
Fluid Specifications
Manual Transmission Fluid:
BMW recommends specific manual transmission fluids (e.g., ATF D or equivalent).
Automatic Transmission Fluid:
ZF Lifeguard Fluid 5 or equivalent (check specific application).
📐 Dimensions
Exterior
Wheelbase:
Approx. 104.1 inches (2644 mm)
Length:
Approx. 191.0 inches (4851 mm)
Width:
Approx. 69.4 inches (1763 mm)
Height:
Approx. 55.4 inches (1407 mm)
Weights
Curb Weight:
Approx. 3,200 - 3,500 lbs (depending on model and options).
Gross Vehicle Weight Rating:
Typically around 4,300 - 4,600 lbs.
Wheels Tires
Standard Wheel Size:
14-inch or 15-inch alloy wheels.
Wheel Bolt Pattern:
5x120mm
Tire Sizes:
e.g., 195/70R14, 205/60R15, 225/55R15 (varies by model).
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official NHTSA ratings for this era; rely on contemporary reviews and general BMW safety reputation.
Active Features
ABS:
Anti-lock Braking System (ABS) available on most models, standard on higher trims.
Passive Features
Airbags:
Driver's side airbag standard for 1987 model year.
Seatbelts:
3-point inertia-reel seatbelts in front and rear.
Chassis Construction:
Unitized body construction with crumple zones.
💡 Technology Features
Infotainment
Audio System:
Period-correct premium sound systems (e.g., Blaupunkt, Becker), often with cassette player.
Climate Control:
Manual or optional automatic climate control systems.
Driver Assistance
Cruise Control:
Standard on most models.
Onboard Computer:
Optional 'Check Control' system for vehicle status monitoring.
Connectivity
Original Connectivity:
Limited to AM/FM radio, cassette player. No modern connectivity features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles or annually, depending on driving conditions.
Major Service Interval:
Refer to manual for specific mileage intervals for spark plugs, timing belts (if applicable), coolant flushes, etc.
Fluid Specifications
Engine Oil:
10W-40 or 15W-40 synthetic or semi-synthetic oil recommended (refer to manual for exact specs).
Coolant:
BMW Blue Antifreeze/Coolant or equivalent G48 coolant.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Problems:
Cooling system leaks (hoses, water pump), fuel injector seal leaks, differential seal leaks, rear subframe mounts, seized brake calipers, electrical connector corrosion.
Common Issues
Eta Engine Specifics:
Timing belt replacement is critical; check for head gasket issues on high-mileage examples.
Electrical Gremlins:
Due to age, wiring harness degradation and connector corrosion can cause intermittent issues.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW's reputation for engineering excellence, 'Ultimate Driving Machine'.
Model Evolution
E28 Development:
Successor to the E12, predecessor to the E34. Defined the modern BMW sedan with advanced suspension and engine technology for its time.
Production
Production Years:
1981-1988
Manufacturing Locations:
Germany
🏆 Awards & Recognition
Recognitions
Contemporary Acclaim:
Consistently lauded by automotive press for driving dynamics, build quality, and engineering advancements of its era.
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