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Pontiac Fiero 1987 Service & Repair Manual

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🏷️ Basic Information Identification Make: Pontiac Model: Fiero Year: 1987 Codes Platform: P-body 👋 Introduction Market Position Segment: Mid-engined, two-seater sports car. Target Audience: Enthusiast owners, DIY mechanics, and restoration specialists. Competitive Analysis Competitors: Toyota MR2, Honda CRX, Mazda RX-7 (early models). Key Features Unique Selling Points: Mid-engine layout, affordable sports car appeal, unique design. Manual Value Proposition: Empowers owners to perform maintenance and repairs, saving money and extending vehicle life. Provides factory-level expertise. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service and repair for all major vehicle systems. Page Count Estimated Pages: Hundreds (exact count not specified, but described as extensive). Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for 2.5L Tech IV and 2.8L MFI V6 engines, including overhaul, diagnostics, and component testing. Fuel System: Fuel injection (TBI/MPI), fuel pump, fuel filter, pressure regulator, and evaporative emissions control. Ignition System: Distributorless Ignition System (DIS) for 2.5L, ignition coil, spark plugs, timing, and diagnostics. Cooling System: Radiator, fan, water pump, thermostat, hoses, and coolant specifications. Exhaust System: Manifolds, catalytic converter, mufflers, pipes, and emissions controls. Transmission Manual: Getrag 5-speed manual transmission (Muncie/Borg-Warner derivatives), clutch, linkage, and fluid requirements. Transmission Automatic: THM-325 3-speed automatic transmission, torque converter, valve body, and fluid specifications. Brakes: Front disc, rear drum (standard), optional rear disc brakes, hydraulic system, parking brake, and bleeding procedures. Suspension: Front and rear independent suspension, control arms, ball joints, bushings, springs, shocks, and alignment specifications. Steering: Rack and pinion steering, power steering system (if equipped), pump, lines, and tie rod ends. Electrical System: Battery, charging system (alternator), starting system (starter), wiring diagrams, fuses, relays, and lighting. Body And Frame: Chassis, body panels, doors, hood, trunk, bumpers, glass, and interior trim. HVAC: Heating, ventilation, and air conditioning (HVAC) system components, refrigerant, and servicing. Body Control Modules: Instrument panel, gauges, warning lights, switches, and interior electronics. Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tune-ups, brake pad replacement, belt inspection and replacement. Troubleshooting: Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides, electrical system diagnosis. Repair: Step-by-step repair instructions for virtually all mechanical and electrical components. Rebuilds: Engine and transmission overhaul procedures. Diagnostics: Detailed diagnostic flowcharts and specifications for engine management, electrical faults, and mechanical issues. Technical Depth Depth: Factory-level technical data, suitable for both DIY enthusiasts and professional technicians. Detail Level: Includes torque specifications, clearances, diagnostic trouble codes (DTCs), and wiring schematics. Illustrations: Hundreds of detailed illustrations, diagrams, and exploded views to aid in repair and assembly. Searchability: Searchable PDF format for quick access to specific information. Printability: Allows printing of specific pages for workshop use. 📊 Manual Specifications File Format Format Details: Digital PDF file, delivered via email link. Print Quality Quality: High-resolution digital reproduction, ensuring clarity of text and illustrations. Binding Type Binding: N/A (Digital format) Paper Type Paper: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine 1 Code: L44 (2.5L Tech IV) Engine 1 Type: Inline-4, SOHC Engine 1 Displacement: 2471 cc (150.8 cu in) Engine 1 Bore X Stroke: 98.4 x 81.3 mm (3.87 x 3.20 in) Engine 1 Compression Ratio: 8.8:1 Engine 1 Horsepower: 130 hp @ 4800 rpm Engine 1 Torque: 165 lb-ft @ 3200 rpm Secondary Engine Engine 2 Code: LG7 (2.8L MFI) Engine 2 Type: V6, SOHC Engine 2 Displacement: 2837 cc (173.1 cu in) Engine 2 Bore X Stroke: 89.0 x 76.2 mm (3.50 x 3.00 in) Engine 2 Compression Ratio: 8.5:1 Engine 2 Horsepower: 140 hp @ 5200 rpm Engine 2 Torque: 170 lb-ft @ 3600 rpm Fuel System Fuel Delivery: Throttle Body Injection (TBI) for 2.5L, Multi-Port Fuel Injection (MPI) for 2.8L. Fuel Type: Unleaded gasoline, 87 octane recommended. 🔧 Transmission Standard Transmission Type: Getrag 5-speed manual (Muncie/Borg-Warner variants) Optional Transmission Type: THM-325 3-speed automatic Features Manual Gear Ratios 2.5L: 1st: 3.50, 2nd: 2.10, 3rd: 1.35, 4th: 1.00, 5th: 0.81, Reverse: 3.00 (Approximate, specific ratios may vary by application) Manual Gear Ratios 2.8L: 1st: 3.50, 2nd: 1.95, 3rd: 1.36, 4th: 1.00, 5th: 0.75, Reverse: 3.00 (Approximate, specific ratios may vary by application) Automatic Gear Ratios: 1st: 2.48, 2nd: 1.57, 3rd: 1.00, Reverse: 2.07 (Approximate) Clutch Type: Hydraulically actuated, single dry plate. Fluid Specifications Manual Transmission Fluid: Dexron III Automatic Transmission Fluid (ATF) or equivalent (check manual for specific GL rating if applicable). Automatic Transmission Fluid: Dexron III Automatic Transmission Fluid (ATF). 📐 Dimensions Exterior Length: 155.7 in (3955 mm) Width: 68.5 in (1740 mm) Height: 44.1 in (1120 mm) Wheelbase: 92.4 in (2347 mm) Front Track: 57.4 in (1458 mm) Rear Track: 58.6 in (1488 mm) Weights Curb Weight 2.5L Manual: 2435 lbs (1105 kg) Curb Weight 2.8L Manual: 2512 lbs (1140 kg) Curb Weight 2.8L Automatic: 2583 lbs (1172 kg) Cargo Trunk Volume Front: 3.7 cu ft...
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Pontiac Fiero 1987 Service & Repair Manual
🏷️ Basic Information
Identification
Make:
Pontiac
Model:
Fiero
Year:
1987
Codes
Platform:
P-body
👋 Introduction
Market Position
Segment:
Mid-engined, two-seater sports car.
Target Audience:
Enthusiast owners, DIY mechanics, and restoration specialists.
Competitive Analysis
Competitors:
Toyota MR2, Honda CRX, Mazda RX-7 (early models).
Key Features
Unique Selling Points:
Mid-engine layout, affordable sports car appeal, unique design.
Manual Value Proposition:
Empowers owners to perform maintenance and repairs, saving money and extending vehicle life. Provides factory-level expertise.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service and repair for all major vehicle systems.
Page Count
Estimated Pages:
Hundreds (exact count not specified, but described as extensive).
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed procedures for 2.5L Tech IV and 2.8L MFI V6 engines, including overhaul, diagnostics, and component testing.
Fuel System:
Fuel injection (TBI/MPI), fuel pump, fuel filter, pressure regulator, and evaporative emissions control.
Ignition System:
Distributorless Ignition System (DIS) for 2.5L, ignition coil, spark plugs, timing, and diagnostics.
Cooling System:
Radiator, fan, water pump, thermostat, hoses, and coolant specifications.
Exhaust System:
Manifolds, catalytic converter, mufflers, pipes, and emissions controls.
Transmission Manual:
Getrag 5-speed manual transmission (Muncie/Borg-Warner derivatives), clutch, linkage, and fluid requirements.
Transmission Automatic:
THM-325 3-speed automatic transmission, torque converter, valve body, and fluid specifications.
Brakes:
Front disc, rear drum (standard), optional rear disc brakes, hydraulic system, parking brake, and bleeding procedures.
Suspension:
Front and rear independent suspension, control arms, ball joints, bushings, springs, shocks, and alignment specifications.
Steering:
Rack and pinion steering, power steering system (if equipped), pump, lines, and tie rod ends.
Electrical System:
Battery, charging system (alternator), starting system (starter), wiring diagrams, fuses, relays, and lighting.
Body And Frame:
Chassis, body panels, doors, hood, trunk, bumpers, glass, and interior trim.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system components, refrigerant, and servicing.
Body Control Modules:
Instrument panel, gauges, warning lights, switches, and interior electronics.
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tune-ups, brake pad replacement, belt inspection and replacement.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides, electrical system diagnosis.
Repair:
Step-by-step repair instructions for virtually all mechanical and electrical components.
Rebuilds:
Engine and transmission overhaul procedures.
Diagnostics:
Detailed diagnostic flowcharts and specifications for engine management, electrical faults, and mechanical issues.
Technical Depth
Depth:
Factory-level technical data, suitable for both DIY enthusiasts and professional technicians.
Detail Level:
Includes torque specifications, clearances, diagnostic trouble codes (DTCs), and wiring schematics.
Illustrations:
Hundreds of detailed illustrations, diagrams, and exploded views to aid in repair and assembly.
Searchability:
Searchable PDF format for quick access to specific information.
Printability:
Allows printing of specific pages for workshop use.
📊 Manual Specifications
File Format
Format Details:
Digital PDF file, delivered via email link.
Print Quality
Quality:
High-resolution digital reproduction, ensuring clarity of text and illustrations.
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine 1 Code:
L44 (2.5L Tech IV)
Engine 1 Type:
Inline-4, SOHC
Engine 1 Displacement:
2471 cc (150.8 cu in)
Engine 1 Bore X Stroke:
98.4 x 81.3 mm (3.87 x 3.20 in)
Engine 1 Compression Ratio:
8.8:1
Engine 1 Horsepower:
130 hp @ 4800 rpm
Engine 1 Torque:
165 lb-ft @ 3200 rpm
Secondary Engine
Engine 2 Code:
LG7 (2.8L MFI)
Engine 2 Type:
V6, SOHC
Engine 2 Displacement:
2837 cc (173.1 cu in)
Engine 2 Bore X Stroke:
89.0 x 76.2 mm (3.50 x 3.00 in)
Engine 2 Compression Ratio:
8.5:1
Engine 2 Horsepower:
140 hp @ 5200 rpm
Engine 2 Torque:
170 lb-ft @ 3600 rpm
Fuel System
Fuel Delivery:
Throttle Body Injection (TBI) for 2.5L, Multi-Port Fuel Injection (MPI) for 2.8L.
Fuel Type:
Unleaded gasoline, 87 octane recommended.
🔧 Transmission
Standard
Transmission Type:
Getrag 5-speed manual (Muncie/Borg-Warner variants)
Optional
Transmission Type:
THM-325 3-speed automatic
Features
Manual Gear Ratios 2.5L:
1st: 3.50, 2nd: 2.10, 3rd: 1.35, 4th: 1.00, 5th: 0.81, Reverse: 3.00 (Approximate, specific ratios may vary by application)
Manual Gear Ratios 2.8L:
1st: 3.50, 2nd: 1.95, 3rd: 1.36, 4th: 1.00, 5th: 0.75, Reverse: 3.00 (Approximate, specific ratios may vary by application)
Automatic Gear Ratios:
1st: 2.48, 2nd: 1.57, 3rd: 1.00, Reverse: 2.07 (Approximate)
Clutch Type:
Hydraulically actuated, single dry plate.
Fluid Specifications
Manual Transmission Fluid:
Dexron III Automatic Transmission Fluid (ATF) or equivalent (check manual for specific GL rating if applicable).
Automatic Transmission Fluid:
Dexron III Automatic Transmission Fluid (ATF).
📐 Dimensions
Exterior
Length:
155.7 in (3955 mm)
Width:
68.5 in (1740 mm)
Height:
44.1 in (1120 mm)
Wheelbase:
92.4 in (2347 mm)
Front Track:
57.4 in (1458 mm)
Rear Track:
58.6 in (1488 mm)
Weights
Curb Weight 2.5L Manual:
2435 lbs (1105 kg)
Curb Weight 2.8L Manual:
2512 lbs (1140 kg)
Curb Weight 2.8L Automatic:
2583 lbs (1172 kg)
Cargo
Trunk Volume Front:
3.7 cu ft (0.105 m³)
Trunk Volume Rear:
5.2 cu ft (0.147 m³)
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
3/5 stars (NHTSA ratings for this era can be limited)
Active Features
Brakes:
Front vented discs, rear drums. Optional rear discs.
Parking Brake:
Center console lever, mechanical, acting on rear wheels.
Passive Features
Seat Belts:
Three-point front seat belts.
Body Structure:
Steel unibody with integrated safety cage. Composite body panels.
Windshield:
Laminated safety glass.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM radio with cassette player. Speaker configurations varied by trim level.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) on some models, particularly those with rear disc brakes. Manual covers ABS system diagnostics.
Connectivity
Connectivity Features:
Limited by modern standards; primarily focused on basic vehicle functionality and diagnostics.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first.
Air Filter Replacement:
Every 15,000 miles or 12 months.
Spark Plug Replacement:
Every 30,000 miles (for platinum plugs, standard may be sooner).
Coolant Flush:
Every 30,000 miles or 24 months.
Fluid Specifications
Engine Oil Type:
API SG, SAE 10W-30 (check manual for specific viscosity and temperature range).
Engine Oil Capacity 2.5L:
5 US quarts (4.7 L) with filter.
Engine Oil Capacity 2.8L:
4.5 US quarts (4.3 L) with filter.
Coolant Type:
Ethylene glycol based, 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3.
Known Issues
Engine Cooling System:
Water pump leaks, radiator leaks, and overheating issues due to design and material limitations of early models. Manual will detail inspection and repair.
Electrical System:
Corrosion in connectors, aging wiring harnesses, and potential issues with the instrument cluster and lighting systems. Manual provides wiring diagrams for diagnosis.
Chassis And Suspension:
Worn suspension bushings, ball joints, and steering components can lead to imprecise handling and noise. Manual details replacement procedures and specifications.
Fuel System 2.5L:
Issues with the Throttle Body Injection (TBI) system, including faulty sensors and actuators. Manual covers TBI diagnostics.
📚 Vehicle History
Brand Heritage
Pontiac Legacy:
Pontiac was a division of General Motors known for performance-oriented vehicles and sporty styling.
Model Evolution
Fiero Introduction:
The Fiero was introduced for the 1984 model year as GM's answer to affordable, sporty European cars.
Fiero 1987 Updates:
The 1987 model year saw updates including improved engine performance, revised suspension tuning, and a more integrated body kit on GT models.
Production
Production Years:
1984-1988
Manufacturing Location:
Pontiac Division, General Motors. Assembled in Pontiac, Michigan, USA.
🏆 Awards & Recognition
Recognitions
Motortrend Car Of The Year:
While not a winner, the Fiero was an entrant in the Car of the Year competition in its early years.
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