This comprehensive repair manual provides detailed instructions and technical specifications for both 1988-2003 Kawasaki KX60 and Suzuki RM60 2-stroke motorcycles. It covers all versions of these models, equipping you with the knowledge to tackle any repair or maintenance task. The manual offers a wealth of information, including but not limited to: * **General Information:** Understand the fundamental design and operation of your motorcycle. * **Routine Maintenance:** Learn how to perform regular maintenance tasks such as oil changes, air filter cleaning, and chain lubrication. * **Engine Removal and Installation:** Gain the expertise to remove and reinstall the engine, ensuring a smooth and efficient process. * **Fuel System:** Diagnose and troubleshoot issues related to the fuel system, including carburetor adjustments and fuel line maintenance. * **Lubrication and Cooling System:** Comprehend the importance of proper lubrication and cooling system operation, preventing potential damage. * **Engine Specifications:** Access detailed engine specifications, including compression ratios, valve clearances, and torque settings. * **Transmission, Drive Chain, & Sprockets:** Navigate the intricacies of the transmission system, including chain adjustments and sprocket replacement. * **Steering System:** Learn about the steering components and their proper adjustment for optimal handling. * **Shocks:** Understand the functionality of shocks and how to adjust them for a comfortable and responsive ride. * **Body Work:** Discover the steps involved in removing and reinstalling bodywork panels, making maintenance and cleaning easier. * **Intake & Exhaust:** Comprehend the role of the intake and exhaust systems in engine performance and how to address potential issues. * **Electrical System:** Explore the electrical system, covering components like the ignition system, wiring, and troubleshooting techniques. * **Advanced Troubleshooting:** Acquire advanced troubleshooting skills to diagnose complex issues and find solutions. This manual is your ultimate resource for keeping your Kawasaki KX60 or Suzuki RM60 running smoothly. It provides clear, concise instructions and informative diagrams to guide you through every step of the repair or maintenance process.

The Kawasaki KX60 and Suzuki RM60 were iconic 2-stroke motocross motorcycles that dominated the 60cc class during the late 1980s and throughout the 1990s. These machines were designed specifically for young riders starting their motocross journey, offering a perfect balance of power, maneuverability, and durability. Both the KX60 and RM60 featured lightweight, compact frames and powerful, responsive 60cc single-cylinder, two-stroke engines, delivering a thrilling riding experience for aspiring racers. The Kawasaki KX60, known for its vibrant green and white livery, emphasized agility and precision handling, while the Suzuki RM60, sporting its signature yellow and blue theme, was recognized for its raw power and aggressive styling. Both models incorporated features that made them perfect for young riders, including adjustable suspension, easy-to-use controls, and low seat heights. These features allowed riders to develop their skills and build confidence on the track, making them an ideal entry point into the world of motocross. The KX60 and RM60 were renowned for their durability, capable of withstanding the rigors of intense competition and rough terrain. They were also easily maintained, thanks to their simple design and readily available parts. These factors contributed to their popularity and cemented their position as some of the most beloved and sought-after 60cc motocross bikes of their era. Whether it was conquering the jumps, navigating tight turns, or simply enjoying the thrill of the ride, these machines provided an unforgettable experience for every young rider who had the privilege of owning one.