Welcome to the comprehensive guide for the Mazda RX-7, Second Generation (FC), covering model years 1989 through 1991. This iconic sports car, known for its distinctive styling, balanced chassis, and the unique rotary engine, offered a compelling alternative in its segment. Engineered with a focus on performance and driving dynamics, the RX-7, particularly the turbocharged variants, delivered an exhilarating experience for enthusiasts. Its lightweight construction and rear-wheel-drive layout contributed to its reputation for exceptional handling and agility, making it a celebrated vehicle among car aficionados. This manual provides complete service and repair information for the North American market Mazda RX-7 FC. It details every system, including the rotary engine (13B-T), drivetrain, chassis, and electrical components, offering in-depth coverage from routine maintenance to complex overhauls. You will find detailed procedures for engine, transmission, suspension, and brake systems, along with comprehensive wiring diagrams and troubleshooting guides. This resource is designed to empower owners, mechanics, and technicians with the knowledge necessary to maintain, diagnose, and repair the vehicle effectively, ensuring its longevity and optimal performance. 🏷️ Basic Information Identification Make: Mazda Model: RX-7 Model Code: FC3S Generation Generation Name: Second Generation Generation Code: FC Codes Production Years Covered: 1989, 1990, 1991 👋 Introduction Market Position Segment: Sports Car / Grand Tourer Target Audience: Enthusiasts, performance-oriented drivers, owners seeking in-depth knowledge for maintenance and repair. Competitive Analysis Key Competitors: Nissan 300ZX (Z32), Toyota Supra (Mk3), Mitsubishi Starion, Porsche 944 Key Features Defining Characteristic: Rotary Engine (13B-T), Balanced Chassis, Lightweight Construction, Distinctive Styling Trim Levels Overview: Base, GT, GXL, Turbo-R (JDM specific) 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair Regional Variants Covered: North American Market (Likely, based on common manual offerings) Page Count Estimated Page Count: 1500-2000+ (Typical for comprehensive factory service manuals) Manual Type Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine System: Rotary Engine (13B-T), Engine Mechanical, Lubrication, Cooling, Fuel Injection (Bosch L-Jetronic/EGI), Ignition System, Emission Control Systems, Turbocharger System (CT26), Engine Management (ECU/DTCs) Drivetrain System: Manual Transmission (Type R/M, FS5C71A), Automatic Transmission (Optional, JATCO), Clutch System, Driveshafts, Rear Axle Assembly, Differential Chassis System: Suspension (Front MacPherson Strut, Rear Independent), Steering System (Power Rack and Pinion), Brakes (Front Ventilated Discs, Rear Discs, ABS), Wheels and Tires Electrical System: Wiring Diagrams, Battery, Charging System, Starting System, Lighting, Instrumentation, Power Windows, Mirrors, Audio System, Cruise Control, HVAC Controls, ECU Pinouts, Diagnostic Trouble Codes (DTCs) Body And Interior: Body Panels, Doors, Hood, Trunk, Bumpers, Seats, Dashboard, Trim, Sound Deadening, HVAC Ducts, Exterior Trim, Weatherstripping Procedures Included Maintenance Procedures: Scheduled Maintenance, Oil Changes, Filter Replacements, Spark Plug Replacement, Coolant Flush, Brake Fluid Flush, Transmission Fluid Change, Differential Fluid Change, Belt Replacement Diagnostic Procedures: Troubleshooting Guides, Symptom-Based Diagnostics, Diagnostic Trouble Code (DTC) Retrieval and Interpretation, Sensor Testing, Actuator Testing Repair Procedures: Engine Overhaul (Apex Seals, Rotor Housing Inspection), Turbocharger Rebuild, Transmission Overhaul, Clutch Replacement, Brake System Repair, Suspension Component Replacement, Steering Rack Rebuild, Electrical Component Replacement, Body Panel Repair Special Procedures: Turbocharger Boost Adjustment, Fuel Injection Calibration, Ignition Timing Adjustment, Compression Testing (Rotary), Engine Reassembly Torque Specifications Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to complete engine and drivetrain overhauls. Includes detailed diagrams, specifications, and step-by-step instructions suitable for professional mechanics and experienced DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely Searchable Text (depends on original scan quality) Print Quality Resolution: High Resolution Scan (Typical for quality digital manuals) Clarity: Clear text and legible diagrams Binding Type Binding Type: Not Applicable (Digital PDF) Paper Type Paper Type: Not Applicable (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: 13B-T Engine Type: Rotary (Wankel), Twin Distributor, Twin Spark Ignition Displacement: 1.3L (1308cc) Performance Horsepower Hp: 200 hp @ 6500 rpm (Base Turbo), 210 hp @ 6500 rpm (Later models/GT) Torque Lb Ft: 190 lb-ft @ 3500 rpm (Base Turbo), 200 lb-ft @ 3500 rpm (Later models/GT) Fuel System Fuel Delivery: Electronic Fuel Injection (Bosch EGI) Fuel Type: Unleaded Gasoline (91 Octane or higher recommended) Induction Forced Induction: Turbocharged (Single Turbocharger, Hitachi/Garrett CT26 type) Cooling System Type: Liquid-Cooled Lubrication System Type: Wet Sump Engine Management ECU Type: Engine Control Unit (ECU) with diagnostics 🔧 Transmission Standard Transmission Type: 5-Speed Manual Manual Transmission Model: FS5C71A Optional Transmission Type: 4-Speed Automatic Automatic Transmission Model: JATCO 4E55 Features Clutch Type: Hydraulic, Dry Single Plate Drivetrain: Rear-Wheel Drive (RWD) 📐 Dimensions Exterior Length: 175.2 inches (4450 mm) Width: 69.1 inches (1755 mm) Height: 49.2 inches (1250 mm) Wheelbase: 95.7 inches (2430 mm) Front Track: 57.7 inches (1465 mm) Rear Track: 57.7 inches (1465 mm) Weights Curb Weight Lbs: 2950-3100 lbs (Approximate, depending on trim and options) Gross Vehicle Weight Rating Gvwr Lbs: Approx. 3700 lbs 🛡️ Safety Features Ratings NHTSA Front Impact Rating: Not Specifically Rated for this Era...