🏷️ Basic Information Identification Make: Mazda Model: 626 Model Variant: MX-6 Generation Generation: GD/GV Codes Chassis Codes: GD (sedan/hatchback), GV (wagon) Engine Codes: FE (1.6L), F8 (1.8L), FP (2.0L), FS (2.0L DOHC), RF (2.0L Diesel), GA16DE (NISSAN ENGINE - NOTE: Primarily for Australian/NZ markets, less common) 👋 Introduction Market Position Market Position: This manual targets DIY enthusiasts and independent repair shops seeking comprehensive guidance for the Mazda 626 and MX-6, offering a cost-effective alternative to dealership service. Competitive Analysis Competitive Analysis: Competes with OEM service manuals and other aftermarket repair guides, offering a balance of detail, accessibility, and affordability. Its digital format and instant delivery provide a distinct advantage. Key Features Key Features: Step-by-step instructions, detailed illustrations, wiring diagrams, troubleshooting guides, covers all engine variants and models for the specified years. Value Proposition Value Proposition: Empowers owners to perform their own maintenance and repairs, saving significant money on labor costs and increasing vehicle longevity. 📋 Manual Details Coverage Areas Coverage Areas: All models and engine types for Mazda 626 and MX-6, 1989-1992 model years. Page Count Estimated Page Count: Over 1000 pages (estimated for a comprehensive workshop manual) Manual Type Manual Type: Complete Workshop Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, rebuilding, diagnosis, cooling system, lubrication system, fuel delivery (carburetor and injection), ignition system. Engine Management: ECU diagnostics, sensor testing, emissions control systems, fuel injection systems (multi-point and single-point). Transmission: Manual and automatic transmission repair, clutch service, drivetrain components, differential. Brakes: Hydraulic brake system, disc brakes, drum brakes, parking brake, ABS (where applicable). Suspension Steering: Front and rear suspension systems, shock absorbers, springs, control arms, power steering system, wheel alignment. Electrical System: Battery, charging system, starting system, lighting, instrumentation, power windows, power locks, wiper system, horn. Body Chassis: Body panel repair, door mechanisms, hood, trunk, interior trim, frame and unibody structure. HVAC: Heating, ventilation, and air conditioning (HVAC) system diagnosis and repair. Procedures Included Troubleshooting: Comprehensive diagnostic charts and procedures for common and uncommon faults. Repair: Detailed step-by-step repair instructions for all major vehicle systems. Maintenance: Routine servicing procedures, fluid changes, filter replacements, lubrication. Wiring Diagrams: Full electrical wiring diagrams for all vehicle systems. Specifications: Torque specifications, clearances, tolerances, fluid capacities, and other critical data. Component Replacement: Instructions for replacing components such as alternators, starters, fuel pumps, radiators, brake pads, etc. Technical Depth Technical Depth: In-depth diagnostic procedures, component-level repairs, and complete system overhauls. 📊 Manual Specifications File Format File Format: PDF Print Quality Image Quality: High-resolution images and diagrams, suitable for printing. Binding Type Binding Type: Digital Download (No physical binding) Paper Type Paper Type: N/A (Digital) Compatibility Device Compatibility: PC, MAC, Tablets, Smartphones (Windows, macOS, iOS, Android) Searchability Searchable Text: Likely searchable text within the PDF for quick information retrieval. ⚙️ Engine Specifications Primary Engine Primary Engine Options: 2.2L Turbocharged I4 (F2T) for MX-6 GT, 2.0L DOHC I4 (FS) for some 626 models, 2.0L SOHC I4 (FP), 1.8L I4 (F8). Performance F2T Engine Power: Approximately 145-164 hp (depending on year and market), 145-150 lb-ft torque. Fs Engine Power: Approximately 130 hp, 130 lb-ft torque. Fuel System Fuel System Types: Electronic Fuel Injection (EFI) and Carburetor (depending on engine and market). 🔧 Transmission Standard Standard Transmission: 5-speed manual transmission (M5) Optional Optional Transmission: 4-speed automatic transmission (with overdrive) Features Transmission Features: All Wheel Drive (AWD) was an option on some 626 models (especially wagons), often paired with automatic transmissions. 📐 Dimensions Exterior Wheelbase: Approximately 101.2 inches (2570 mm) Weights Curb Weight: Ranges from approximately 2,700 lbs to 3,200 lbs (1225 kg to 1450 kg) depending on body style and engine. 🛡️ Safety Features Ratings Fmea Crash Safety: While specific NHTSA ratings for this period are often less detailed than modern standards, the chassis design generally offered good occupant protection for its era. Active Features Active Safety Features: Anti-lock Braking System (ABS) was available as an option on higher trims. Passive Features Passive Safety Features: Seat belts, reinforced body structure, energy-absorbing steering column. 💡 Technology Features Infotainment Infotainment Features: Basic AM/FM radio, cassette player, optional CD player. Manual climate controls. Driver Assistance Driver Assistance Features: Cruise control was a common option. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil used. Timing Belt Replacement: Crucial for interference engines (like the FS and F2T). Typically every 60,000 miles or 5 years. Failure can cause severe engine damage. Fluid Specifications Engine Oil: API SG or higher, SAE 5W-30 or 10W-30 (check owner's manual for specific viscosity based on temperature). Coolant: Mazda FL22 or equivalent ethylene glycol-based coolant (50/50 mix with distilled water). Automatic Transmission Fluid: Dexron II or equivalent. Manual Transmission Fluid: GL-4 gear oil (e.g., 75W-90). Known Issues Known Issues: Rust (especially on rocker panels, wheel wells, and rear...
FE (1.6L), F8 (1.8L), FP (2.0L), FS (2.0L DOHC), RF (2.0L Diesel), GA16DE (NISSAN ENGINE - NOTE: Primarily for Australian/NZ markets, less common)
👋 Introduction
Market Position
Market Position:
This manual targets DIY enthusiasts and independent repair shops seeking comprehensive guidance for the Mazda 626 and MX-6, offering a cost-effective alternative to dealership service.
Competitive Analysis
Competitive Analysis:
Competes with OEM service manuals and other aftermarket repair guides, offering a balance of detail, accessibility, and affordability. Its digital format and instant delivery provide a distinct advantage.
Key Features
Key Features:
Step-by-step instructions, detailed illustrations, wiring diagrams, troubleshooting guides, covers all engine variants and models for the specified years.
Value Proposition
Value Proposition:
Empowers owners to perform their own maintenance and repairs, saving significant money on labor costs and increasing vehicle longevity.
📋 Manual Details
Coverage Areas
Coverage Areas:
All models and engine types for Mazda 626 and MX-6, 1989-1992 model years.
Page Count
Estimated Page Count:
Over 1000 pages (estimated for a comprehensive workshop manual)
Likely searchable text within the PDF for quick information retrieval.
⚙️ Engine Specifications
Primary Engine
Primary Engine Options:
2.2L Turbocharged I4 (F2T) for MX-6 GT, 2.0L DOHC I4 (FS) for some 626 models, 2.0L SOHC I4 (FP), 1.8L I4 (F8).
Performance
F2T Engine Power:
Approximately 145-164 hp (depending on year and market), 145-150 lb-ft torque.
Fs Engine Power:
Approximately 130 hp, 130 lb-ft torque.
Fuel System
Fuel System Types:
Electronic Fuel Injection (EFI) and Carburetor (depending on engine and market).
🔧 Transmission
Standard
Standard Transmission:
5-speed manual transmission (M5)
Optional
Optional Transmission:
4-speed automatic transmission (with overdrive)
Features
Transmission Features:
All Wheel Drive (AWD) was an option on some 626 models (especially wagons), often paired with automatic transmissions.
📐 Dimensions
Exterior
Wheelbase:
Approximately 101.2 inches (2570 mm)
Weights
Curb Weight:
Ranges from approximately 2,700 lbs to 3,200 lbs (1225 kg to 1450 kg) depending on body style and engine.
🛡️ Safety Features
Ratings
Fmea Crash Safety:
While specific NHTSA ratings for this period are often less detailed than modern standards, the chassis design generally offered good occupant protection for its era.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS) was available as an option on higher trims.
Passive Features
Passive Safety Features:
Seat belts, reinforced body structure, energy-absorbing steering column.
💡 Technology Features
Infotainment
Infotainment Features:
Basic AM/FM radio, cassette player, optional CD player. Manual climate controls.
Driver Assistance
Driver Assistance Features:
Cruise control was a common option.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil used.
Timing Belt Replacement:
Crucial for interference engines (like the FS and F2T). Typically every 60,000 miles or 5 years. Failure can cause severe engine damage.
Fluid Specifications
Engine Oil:
API SG or higher, SAE 5W-30 or 10W-30 (check owner's manual for specific viscosity based on temperature).
Coolant:
Mazda FL22 or equivalent ethylene glycol-based coolant (50/50 mix with distilled water).
Automatic Transmission Fluid:
Dexron II or equivalent.
Manual Transmission Fluid:
GL-4 gear oil (e.g., 75W-90).
Known Issues
Known Issues:
Rust (especially on rocker panels, wheel wells, and rear quarters), aging rubber components (hoses, bushings), potential for distributor issues, turbocharger maintenance for F2T engines, occasional electrical gremlins.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mazda has a history of producing reliable and sporty vehicles, with the 626 and MX-6 lineage representing a significant part of their passenger car offerings.
Model Evolution
Model Evolution:
The GD/GV generation (1989-1992) succeeded the GC generation and featured a more aerodynamic design, improved interior comfort, and advanced technology for its time, including optional AWD and turbocharged engines.
Production
Production Years:
1989-1992
Manufacturing Location:
Primarily Japan
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific major awards are not widely publicized for this model generation, the 626 was generally well-regarded for its styling, handling, and value in its segment during the late 80s and early 90s.