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1989-1993 Mitsubishi Galant Service Repair Manual downlod

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Basic Information Identification Make: Mitsubishi Model: Galant Model Years Covered: 1989, 1990, 1991, 1992, 1993 Generation: E3_A, E3_A_Sedan Codes Chassis Codes: E31A, E32A, E33A, E34A, E35A, E38A, E39A, E3_A series Introduction Market Position Segment: Compact to Mid-size Sedan/Coupe Target Audience: Owner-operators, independent repair shops, automotive enthusiasts. Competitive Analysis Competitors: Honda Accord, Toyota Camry, Nissan Altima, Ford Tempo, Chevrolet Lumina. Key Features Vehicle Appeal: Known for its comfortable ride, advanced styling for its era, and available All-Wheel Drive and Active-Electronic Control Suspension on certain models. Manual Value Proposition Benefit: Enables significant cost savings on maintenance and repairs compared to dealership service. Accessibility: Instant download in PDF format, providing immediate access to critical repair information. Manual Details Coverage Areas Primary Coverage: Complete Service and Repair for 1989-1993 Mitsubishi Galant Secondary Coverage: Engine, Fuel System, Cooling System, Intake and Exhaust, Emission Control, Clutch, Manual Transaxle, Automatic Transaxle, Propeller Shaft, Front Axle, Rear Axle, Wheel and Tire, Power Plant Mount, Front Suspension, Active-Electronic Control Suspension, Rear Suspension, Service Brakes, Parking Brakes, Alphabetical Index Page Count Estimated Pages: 1000+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel injection, ignition, emissions control, clutch, manual transmission, automatic transmission, driveline (front/rear axles, propeller shaft). Chassis: Suspension (front and rear, including active-electronic control), steering, brakes (service and parking), wheels and tires. Electrical: Wiring diagrams, ignition system, charging system, starting system, lighting, instrumentation, power accessories (implicitly covered by component repair). Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication. Diagnostics: Troubleshooting charts, fault diagnosis for various systems, diagnostic trouble codes (if applicable). Repair: Component removal, disassembly, inspection, repair, reassembly, and installation for all major vehicle systems. Engine Rebuild: Detailed procedures for engine overhaul, including cylinder head, pistons, crankshaft, camshafts, and timing components. Technical Depth Depth: Comprehensive, from routine maintenance to full engine and transmission overhauls. Includes detailed torque specifications, clearances, and alignment data. Manual Specifications File Format Quality: High-resolution PDF, suitable for printing with clear diagrams and legible text. Searchability: Likely text-searchable if OCR was performed, allowing quick access to specific topics. Print Quality Recommendation: Printable for workshop use. The PDF format allows for printing specific sections as needed. Binding Type Digital Binding: N/A (Digital PDF) Paper Type Digital Paper Type: N/A (Digital PDF) Engine Specifications Primary Engine Engine Codes: 4G63 (2.0L SOHC/DOHC), 6G71 (3.0L SOHC V6) Displacement 4G63: 1997 cc (2.0 Liters) Displacement 6G71: 2972 cc (3.0 Liters) Valve Configuration 4G63: SOHC 12-valve or DOHC 16-valve (GSi/VR-4 models) Valve Configuration 6G71: SOHC 24-valve Performance Horsepower 4G63 Sohc: Approx. 123-135 hp Horsepower 4G63 DOHc: Approx. 140-150 hp Horsepower 6G71: Approx. 155-170 hp Turbocharged Variants: Yes, for some 4G63 DOHC models (e.g., Galant VR-4). Fuel System Injection Type: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Cooling Cooling System: Water-cooled, pressurized system with thermostat and fan. Transmission Standard Manual Transmission: 5-speed manual transaxle Optional Automatic Transmission: 4-speed automatic transaxle Features All Wheel Drive: Available on select models (e.g., VR-4) with viscous coupling center differential and rear differential. AWD System: Advanced Full-time All-Wheel Drive (on VR-4) Dimensions Exterior Body Styles: 4-door Sedan, 2-door Coupe Wheelbase: Approx. 100.4 inches (2550 mm) Weights Curb Weight Range: Approx. 2800 - 3400 lbs (1270 - 1540 kg), depending on engine and drivetrain Safety Features Ratings Crash Test Data: Limited specific ratings available for this era, but generally considered safe for its time. Manual will cover occupant restraint system service. Active Features ABS: Available on higher trim levels and specific models. Passive Features Airbags: Driver-side airbag became available in later model years. Seat Belts: Three-point front and rear seat belts. Technology Features Infotainment Audio System: Factory-installed AM/FM stereo with cassette player, optional CD player. Climate Control: Manual or automatic climate control systems. Driver Assistance Cruise Control: Available on most models. Suspension Tech: Active-Electronic Control Suspension (ECS) available on some models, offering adjustable damping. Maintenance Service Intervals Oil Change: Every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, depending on driving conditions. Timing Belt: Recommended replacement every 60,000-90,000 miles (96,000-145,000 km) for interference engines (4G63). Fluid Specifications Engine Oil: API SG or SH, SAE 5W-30 or 10W-30 recommended (refer to manual for specific engine). Transmission Fluid Manual: API GL-4 or GL-5, SAE 75W-90 or 80W-90. Transmission Fluid Automatic: Mitsubishi Diaqueen SP III or equivalent ATF (refer to manual for exact specification). Coolant: Ethylene glycol-based coolant, 50/50 mix with distilled water. Known Issues Common Wear Items: Suspension components (bushings, ball joints), exhaust system, fuel injectors, clutch wear, internal engine seals (e.g., rear main seal). Electrical Gremlins: Can occur with age, particularly with grounds and sensor connections. Manual's wiring diagrams are crucial. Vehicle History Brand Heritage Manufacturer: Mitsubishi Motors Corporation Model Evolution Generation Introduction: The E3_A generation was introduced for the 1988 model year in Japan and later globally, spanning until 1993/1994. Notable Variants: Galant VR-4 (performance...
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1989-1993 Mitsubishi Galant Service Repair Manual downlod
Basic Information
Identification
Make: Mitsubishi
Model: Galant
Model Years Covered: 1989, 1990, 1991, 1992, 1993
Generation: E3_A, E3_A_Sedan
Codes
Chassis Codes: E31A, E32A, E33A, E34A, E35A, E38A, E39A, E3_A series
Introduction
Market Position
Segment: Compact to Mid-size Sedan/Coupe
Target Audience: Owner-operators, independent repair shops, automotive enthusiasts.
Competitive Analysis
Competitors: Honda Accord, Toyota Camry, Nissan Altima, Ford Tempo, Chevrolet Lumina.
Key Features
Vehicle Appeal: Known for its comfortable ride, advanced styling for its era, and available All-Wheel Drive and Active-Electronic Control Suspension on certain models.
Manual Value Proposition
Benefit: Enables significant cost savings on maintenance and repairs compared to dealership service.
Accessibility: Instant download in PDF format, providing immediate access to critical repair information.
Manual Details
Coverage Areas
Primary Coverage: Complete Service and Repair for 1989-1993 Mitsubishi Galant
Secondary Coverage: Engine, Fuel System, Cooling System, Intake and Exhaust, Emission Control, Clutch, Manual Transaxle, Automatic Transaxle, Propeller Shaft, Front Axle, Rear Axle, Wheel and Tire, Power Plant Mount, Front Suspension, Active-Electronic Control Suspension, Rear Suspension, Service Brakes, Parking Brakes, Alphabetical Index
Page Count
Estimated Pages: 1000+
Manual Type
Type: Service and Repair Manual
Language
Language: English
Format
Format: PDF
Manual Coverage
Systems Covered
Powertrain: Engine mechanical, fuel injection, ignition, emissions control, clutch, manual transmission, automatic transmission, driveline (front/rear axles, propeller shaft).
Chassis: Suspension (front and rear, including active-electronic control), steering, brakes (service and parking), wheels and tires.
Electrical: Wiring diagrams, ignition system, charging system, starting system, lighting, instrumentation, power accessories (implicitly covered by component repair).
Procedures Included
Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication.
Diagnostics: Troubleshooting charts, fault diagnosis for various systems, diagnostic trouble codes (if applicable).
Repair: Component removal, disassembly, inspection, repair, reassembly, and installation for all major vehicle systems.
Engine Rebuild: Detailed procedures for engine overhaul, including cylinder head, pistons, crankshaft, camshafts, and timing components.
Technical Depth
Depth: Comprehensive, from routine maintenance to full engine and transmission overhauls. Includes detailed torque specifications, clearances, and alignment data.
Manual Specifications
File Format
Quality: High-resolution PDF, suitable for printing with clear diagrams and legible text.
Searchability: Likely text-searchable if OCR was performed, allowing quick access to specific topics.
Print Quality
Recommendation: Printable for workshop use. The PDF format allows for printing specific sections as needed.
Binding Type
Digital Binding: N/A (Digital PDF)
Paper Type
Digital Paper Type: N/A (Digital PDF)
Engine Specifications
Primary Engine
Engine Codes: 4G63 (2.0L SOHC/DOHC), 6G71 (3.0L SOHC V6)
Displacement 4G63: 1997 cc (2.0 Liters)
Displacement 6G71: 2972 cc (3.0 Liters)
Valve Configuration 4G63: SOHC 12-valve or DOHC 16-valve (GSi/VR-4 models)
Valve Configuration 6G71: SOHC 24-valve
Performance
Horsepower 4G63 Sohc: Approx. 123-135 hp
Horsepower 4G63 DOHc: Approx. 140-150 hp
Horsepower 6G71: Approx. 155-170 hp
Turbocharged Variants: Yes, for some 4G63 DOHC models (e.g., Galant VR-4).
Fuel System
Injection Type: Electronic Fuel Injection (EFI)
Fuel Type: Unleaded Gasoline
Cooling
Cooling System: Water-cooled, pressurized system with thermostat and fan.
Transmission
Standard
Manual Transmission: 5-speed manual transaxle
Optional
Automatic Transmission: 4-speed automatic transaxle
Features
All Wheel Drive: Available on select models (e.g., VR-4) with viscous coupling center differential and rear differential.
AWD System: Advanced Full-time All-Wheel Drive (on VR-4)
Dimensions
Exterior
Body Styles: 4-door Sedan, 2-door Coupe
Wheelbase: Approx. 100.4 inches (2550 mm)
Weights
Curb Weight Range: Approx. 2800 - 3400 lbs (1270 - 1540 kg), depending on engine and drivetrain
Safety Features
Ratings
Crash Test Data: Limited specific ratings available for this era, but generally considered safe for its time. Manual will cover occupant restraint system service.
Active Features
ABS: Available on higher trim levels and specific models.
Passive Features
Airbags: Driver-side airbag became available in later model years.
Seat Belts: Three-point front and rear seat belts.
Technology Features
Infotainment
Audio System: Factory-installed AM/FM stereo with cassette player, optional CD player.
Climate Control: Manual or automatic climate control systems.
Driver Assistance
Cruise Control: Available on most models.
Suspension Tech: Active-Electronic Control Suspension (ECS) available on some models, offering adjustable damping.
Maintenance
Service Intervals
Oil Change: Every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, depending on driving conditions.
Timing Belt: Recommended replacement every 60,000-90,000 miles (96,000-145,000 km) for interference engines (4G63).
Fluid Specifications
Engine Oil: API SG or SH, SAE 5W-30 or 10W-30 recommended (refer to manual for specific engine).
Transmission Fluid Manual: API GL-4 or GL-5, SAE 75W-90 or 80W-90.
Transmission Fluid Automatic: Mitsubishi Diaqueen SP III or equivalent ATF (refer to manual for exact specification).
Coolant: Ethylene glycol-based coolant, 50/50 mix with distilled water.
Known Issues
Common Wear Items: Suspension components (bushings, ball joints), exhaust system, fuel injectors, clutch wear, internal engine seals (e.g., rear main seal).
Electrical Gremlins: Can occur with age, particularly with grounds and sensor connections. Manual's wiring diagrams are crucial.
Vehicle History
Brand Heritage
Manufacturer: Mitsubishi Motors Corporation
Model Evolution
Generation Introduction: The E3_A generation was introduced for the 1988 model year in Japan and later globally, spanning until 1993/1994.
Notable Variants: Galant VR-4 (performance flagship with turbocharged engine and AWD), Galant Sigma (luxury variant).
Production
Manufacturing Locations: Japan, various global assembly plants.
Awards & Recognition
Recognitions
Automotive Journal Awards: While specific awards for this generation are not widely cited, the Galant VR-4 was recognized for its performance and AWD technology in its segment.
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