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Mitsubushi GALANT Service Repair Workshop Manual 1989-1993

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Generation: E3_A (1987-1992) Years Covered: 1989-1993 👋 Introduction Market Position Positioning 1989-1993: The Mitsubishi Galant of this era was positioned as a refined and stylish mid-size sedan, often competing in the sporty sedan segment with its advanced engineering and available turbocharged models. Competitive Analysis Competitors: Competed against vehicles like the Toyota Camry, Honda Accord, Mazda 626, Nissan Stanza/Altima, and Ford Tempo. Key Features Aerodynamics: Known for its distinctive aerodynamic styling, particularly the 'flame surfacing' design language introduced in this generation. Performance Variants: Offered high-performance variants like the Galant VR-4, featuring a turbocharged 4G63T engine and sophisticated all-wheel-drive (4WD/AWD) system. Technology Advancements: Introduced advanced technologies for its time, including optional four-wheel steering (4WS) on certain models. 📋 Manual Details Coverage Areas General Coverage: All models and all repairs A-Z Specificity: Vehicle/model specific, not generic Target Audience: Dealership technicians, professional mechanics, advanced DIY enthusiasts Page Count Estimated Page Count: Est. 1000+ pages (typical for this era's comprehensive manuals) Manual Type Manual Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Likely printed paper manual (as implied by 'dealerships') File Format: Print (PDF format for digital sale is a common modern equivalent) Print Quality: Professional print quality, clear text and legible diagrams Binding Type: Sturdy binding suitable for workshop use (e.g., perfect bound, spiral bound) Paper Type: Durable paper stock resistant to workshop grime and handling 📖 Manual Coverage Systems Covered Engine: Detailed diagnosis, repair, and overhaul for all engine variants (e.g., 4G15, 4G37, 4G63, 4G63T, 6G71) Engine Management: ECU diagnosis, sensor testing, actuator operation, fuel injection systems (MPI/GDI where applicable) Transmission: Manual and Automatic transmission repair, overhaul, and diagnosis (e.g., F4A22, KM210, W5M33) Drivetrain: Front-wheel drive, All-wheel drive (including viscous coupling/center diff), driveshafts, CV joints, differentials Suspension: Front MacPherson strut, Rear multi-link/independent suspension; shock absorbers, springs, bushings, alignment specifications Steering: Power steering system diagnosis, pump, rack and pinion overhaul, steering column components Brakes: Front disc (ventilated/solid), Rear disc/drum systems; ABS (where equipped), hydraulic components, brake pad/shoe replacement, rotor specifications, bleeding procedures Electrical System: Full wiring diagrams, component testing, starter, alternator, battery, lighting, ignition system HVAC: Air conditioning system diagnosis, refrigerant handling, blower motor, heater core, controls Body And Interior: Panel removal/installation, door mechanisms, seat adjustments, trim components, glass replacement Chassis: Frame and unibody construction, mounting points, jacking and lifting points Procedures Included Maintenance: Oil changes, filter replacements, spark plug replacement, belt tensioning, fluid checks and changes Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting for common and uncommon issues Repair: Step-by-step instructions for component removal, repair, and reassembly Overhaul: Complete engine, transmission, and differential rebuild procedures Diagnostics: On-board diagnostics (OBD-I), component testing methods, multimeter usage, oscilloscope interpretation Specifications: Torque specifications for all fasteners, clearances, tolerances, fluid capacities, timing specifications Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics Diagrams: Detailed exploded views, system schematics, and wiring diagrams ⚙️ Engine Specifications Primary Engine Engine Options: Wide range of 4-cylinder and V6 engines, including 1.5L (4G15), 1.8L (4G37), 2.0L (4G63, 4G63T), and 3.0L V6 (6G71). 4G63T Specs: 2.0L DOHC Turbocharged inline-4; Power: ~195-240 hp (depending on year/tune), Torque: ~203-250 lb-ft. 6G71 Specs: 3.0L SOHC V6; Power: ~145-170 hp, Torque: ~170-190 lb-ft. Performance 0-60 Mph Vr-4: Approx. 6.5 - 7.0 seconds for AWD Turbo models. Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI), Direct Ignition System (DIS) on later models. Fuel System Fuel Type: Unleaded gasoline (Octane rating varies by engine) 🔧 Transmission Standard Standard Transmission Options: 5-speed manual transmission (e.g., KM210). Optional Optional Transmission Options: 4-speed automatic transmission (e.g., F4A22). Features AWD Transmission: Advanced All-Wheel Drive with viscous coupling center differential on VR-4 models (W5M33). Gear Ratios: Specific gear ratios for manual and automatic transmissions, available in the manual. 📐 Dimensions Exterior Wheelbase: Approx. 100.4 inches (2550 mm) Length: Approx. 177.6 - 181.9 inches (4511 - 4620 mm) Width: Approx. 67.5 - 68.1 inches (1715 - 1730 mm) Height: Approx. 54.1 - 55.3 inches (1375 - 1405 mm) Weights Curb Weight: Approx. 2800 - 3400 lbs (1270 - 1542 kg), depending on model and features. Gross Vehicle Weight Rating: Specific GVWR data will be in the manual. 🛡️ Safety Features Ratings NHTSA Ratings: No specific NHTSA ratings readily available for all models/years; manual will detail crashworthiness design. Active Features ABS: Anti-lock Braking System (ABS) available on higher trims and VR-4 models. Aws: Optional Active Four-Wheel Steering (4WS) on select models. Passive Features Airbags: Driver's side airbag standard on later models, passenger airbag optional/standard depending on year/market. Seatbelts: Three-point front and rear seatbelts with pretensioners on front belts (market dependent). Rollover Protection: Reinforced roof structure and A/B pillars designed for rollover protection. 💡 Technology Features Infotainment Audio System: Factory-installed AM/FM stereo with cassette player, often with premium speaker options. CD players became available on later models. Climate Control: Manual climate...
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Mitsubushi GALANT Service Repair Workshop Manual 1989-1993
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Generation:
E3_A (1987-1992)
Years Covered:
1989-1993
👋 Introduction
Market Position
Positioning 1989-1993:
The Mitsubishi Galant of this era was positioned as a refined and stylish mid-size sedan, often competing in the sporty sedan segment with its advanced engineering and available turbocharged models.
Competitive Analysis
Competitors:
Competed against vehicles like the Toyota Camry, Honda Accord, Mazda 626, Nissan Stanza/Altima, and Ford Tempo.
Key Features
Aerodynamics:
Known for its distinctive aerodynamic styling, particularly the 'flame surfacing' design language introduced in this generation.
Performance Variants:
Offered high-performance variants like the Galant VR-4, featuring a turbocharged 4G63T engine and sophisticated all-wheel-drive (4WD/AWD) system.
Technology Advancements:
Introduced advanced technologies for its time, including optional four-wheel steering (4WS) on certain models.
📋 Manual Details
Coverage Areas
General Coverage:
All models and all repairs A-Z
Specificity:
Vehicle/model specific, not generic
Target Audience:
Dealership technicians, professional mechanics, advanced DIY enthusiasts
Page Count
Estimated Page Count:
Est. 1000+ pages (typical for this era's comprehensive manuals)
Manual Type
Manual Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Likely printed paper manual (as implied by 'dealerships')
File Format:
Print (PDF format for digital sale is a common modern equivalent)
Print Quality:
Professional print quality, clear text and legible diagrams
Binding Type:
Sturdy binding suitable for workshop use (e.g., perfect bound, spiral bound)
Paper Type:
Durable paper stock resistant to workshop grime and handling
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnosis, repair, and overhaul for all engine variants (e.g., 4G15, 4G37, 4G63, 4G63T, 6G71)
Engine Management:
ECU diagnosis, sensor testing, actuator operation, fuel injection systems (MPI/GDI where applicable)
Transmission:
Manual and Automatic transmission repair, overhaul, and diagnosis (e.g., F4A22, KM210, W5M33)
Drivetrain:
Front-wheel drive, All-wheel drive (including viscous coupling/center diff), driveshafts, CV joints, differentials
Suspension:
Front MacPherson strut, Rear multi-link/independent suspension; shock absorbers, springs, bushings, alignment specifications
Steering:
Power steering system diagnosis, pump, rack and pinion overhaul, steering column components
Brakes:
Front disc (ventilated/solid), Rear disc/drum systems; ABS (where equipped), hydraulic components, brake pad/shoe replacement, rotor specifications, bleeding procedures
Electrical System:
Full wiring diagrams, component testing, starter, alternator, battery, lighting, ignition system
HVAC:
Air conditioning system diagnosis, refrigerant handling, blower motor, heater core, controls
Body And Interior:
Panel removal/installation, door mechanisms, seat adjustments, trim components, glass replacement
Chassis:
Frame and unibody construction, mounting points, jacking and lifting points
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug replacement, belt tensioning, fluid checks and changes
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting for common and uncommon issues
Repair:
Step-by-step instructions for component removal, repair, and reassembly
Overhaul:
Complete engine, transmission, and differential rebuild procedures
Diagnostics:
On-board diagnostics (OBD-I), component testing methods, multimeter usage, oscilloscope interpretation
Specifications:
Torque specifications for all fasteners, clearances, tolerances, fluid capacities, timing specifications
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics
Diagrams:
Detailed exploded views, system schematics, and wiring diagrams
⚙️ Engine Specifications
Primary Engine
Engine Options:
Wide range of 4-cylinder and V6 engines, including 1.5L (4G15), 1.8L (4G37), 2.0L (4G63, 4G63T), and 3.0L V6 (6G71).
4G63T Specs:
2.0L DOHC Turbocharged inline-4; Power: ~195-240 hp (depending on year/tune), Torque: ~203-250 lb-ft.
6G71 Specs:
3.0L SOHC V6; Power: ~145-170 hp, Torque: ~170-190 lb-ft.
Performance
0-60 Mph Vr-4:
Approx. 6.5 - 7.0 seconds for AWD Turbo models.
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI), Direct Ignition System (DIS) on later models.
Fuel System
Fuel Type:
Unleaded gasoline (Octane rating varies by engine)
🔧 Transmission
Standard
Standard Transmission Options:
5-speed manual transmission (e.g., KM210).
Optional
Optional Transmission Options:
4-speed automatic transmission (e.g., F4A22).
Features
AWD Transmission:
Advanced All-Wheel Drive with viscous coupling center differential on VR-4 models (W5M33).
Gear Ratios:
Specific gear ratios for manual and automatic transmissions, available in the manual.
📐 Dimensions
Exterior
Wheelbase:
Approx. 100.4 inches (2550 mm)
Length:
Approx. 177.6 - 181.9 inches (4511 - 4620 mm)
Width:
Approx. 67.5 - 68.1 inches (1715 - 1730 mm)
Height:
Approx. 54.1 - 55.3 inches (1375 - 1405 mm)
Weights
Curb Weight:
Approx. 2800 - 3400 lbs (1270 - 1542 kg), depending on model and features.
Gross Vehicle Weight Rating:
Specific GVWR data will be in the manual.
🛡️ Safety Features
Ratings
NHTSA Ratings:
No specific NHTSA ratings readily available for all models/years; manual will detail crashworthiness design.
Active Features
ABS:
Anti-lock Braking System (ABS) available on higher trims and VR-4 models.
Aws:
Optional Active Four-Wheel Steering (4WS) on select models.
Passive Features
Airbags:
Driver's side airbag standard on later models, passenger airbag optional/standard depending on year/market.
Seatbelts:
Three-point front and rear seatbelts with pretensioners on front belts (market dependent).
Rollover Protection:
Reinforced roof structure and A/B pillars designed for rollover protection.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with cassette player, often with premium speaker options. CD players became available on later models.
Climate Control:
Manual climate control with A/C, and optional automatic climate control on higher trims.
Driver Assistance
Cruise Control:
Standard on most models, with electronic controls.
4Ws System:
Optional four-wheel steering system (Super Shift 4WS) improved maneuverability, especially at low speeds.
Connectivity
Onboard Diagnostics:
OBD-I diagnostic system with self-diagnostic capabilities for engine management.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions. Manual provides specific recommendations.
Timing Belt:
Crucial for interference engines (like 4G63/4G63T). Recommended replacement every 60,000 - 100,000 miles or 5-7 years. Manual specifies exact interval.
Spark Plugs:
Check/replace every 30,000 miles; interval may vary with plug type (e.g., platinum).
Fluid Specifications
Engine Oil:
API SG or higher, SAE 5W-30 or 10W-30 recommended for most climates. Manual will confirm specific viscosity and capacity.
Coolant:
Ethylene glycol based coolant, typically a 50/50 mix with distilled water. Capacity varies by engine (approx. 5-7 quarts). Manual specifies type and capacity.
Transmission Fluid Auto:
Dexron II or equivalent for F4A22 transmissions. Manual specifies exact type and capacity.
Transmission Fluid Manual:
API GL-4 or GL-5 gear oil, SAE 75W-90 or 80W-90. Manual specifies exact type and capacity.
Power Steering Fluid:
Typically ATF Dexron II or a dedicated power steering fluid. Manual confirms.
Known Issues
Turbo Lag:
Common in turbocharged models; proper maintenance of turbocharger and intercooler system is key.
Head Gasket Leaks:
Can occur on high-mileage or overheated engines, especially 4G63 variants. Manual details inspection and replacement.
Automatic Transmission Durability:
Some F4A22 transmissions can experience issues if fluid is not regularly changed or if subjected to harsh use. Manual provides repair procedures.
Cv Joint Wear:
Front CV joints can wear out, leading to clicking noises during turns. Manual covers replacement.
Suspension Bushings:
Rubber suspension bushings can degrade over time, affecting handling and ride quality. Manual details replacement.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Mitsubishi Motors has a long history dating back to the early 20th century, evolving from shipbuilding and heavy industries to automotive manufacturing.
Model Evolution
Galant Lineage:
The Galant nameplate has been used by Mitsubishi since 1969, evolving through numerous generations and design philosophies, often showcasing technological advancements.
E3 A Generation:
The E3_A generation (1987-1993) marked a significant styling departure with its aerodynamic 'flame surfacing' and introduced performance models like the VR-4, establishing a strong rally heritage.
Production
Production Locations:
Primarily manufactured in Japan, with some assembly occurring in other global markets.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The Galant VR-4 was notably a Car and Driver 10Best winner in 1989, highlighting its performance and engineering.
European Awards:
Received acclaim in European markets for its styling and performance.
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