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Yamaha Virago 250 XV250 1989-2005 Workshop Repair Manual 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004

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🏷️ Basic Information Identification Make: Yamaha Model: Virago 250 Model Code: XV250 Generation Generation Designation: XV250 Generation Codes Vin Code: XV250 👋 Introduction Market Position Target Audience: Owners and independent repair shops seeking detailed, factory-level information for maintenance, repair, and restoration of the Yamaha Virago 250 XV250. Competitive Analysis Value Proposition: Provides authoritative, manufacturer-level technical data, enabling cost savings through DIY repairs and ensuring accurate servicing, mirroring the information used by professional technicians. Key Features Features: Instant download, comprehensive coverage, detailed illustrations, troubleshooting guidance, factory-level accuracy. 📋 Manual Details Coverage Areas Covered Years: 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005 Model Variants Covered: XV250 Page Count Estimated Page Count: Varies (typically 300-500 pages for comprehensive workshop manuals) Manual Type Type: Workshop Repair Manual / Service Manual / Factory Manual Language Language: English Format Format: Digital Download (PDF, possibly ZIP/RAR archive) 📖 Manual Coverage Systems Covered Engine: Complete disassembly, inspection, assembly, tuning, troubleshooting, specifications Gearbox And Clutch: Clutch operation, disassembly, inspection, assembly, gearbox component identification, maintenance, repair Cooling System: Air cooling system inspection, maintenance, specifications Fuel System: Carburetor(s) (likely twin Mikuni VM series), fuel pump, fuel lines, tank maintenance, adjustment, troubleshooting Braking System: Front and rear brake operation, disc/drum inspection, pad/shoe replacement, fluid maintenance, caliper/wheel cylinder servicing Suspension: Front fork (telescopic) disassembly, seal replacement, oil levels, rear shock absorber inspection and replacement Electrical System: Ignition system (CDI), starting system (starter motor, solenoid), charging system (alternator, regulator/rectifier), lighting, instrumentation, battery maintenance, troubleshooting Body And Fixtures: Frame, fenders, fuel tank, seat, handlebars, controls, fairings (if applicable), mounting hardware Exhaust System: Muffler, head pipes, heat shields, gasket replacement, inspection Wheels And Tyres: Wheel bearing maintenance, tire inspection, pressure specifications, spoke tension (if applicable), rim maintenance Wiring Diagrams: Comprehensive electrical schematics for all systems Procedures Included Maintenance: Routine checks, lubrication, fluid changes, filter replacement, adjustments, scheduled maintenance Troubleshooting: Diagnostic procedures for common and complex issues, fault finding charts Repair: Step-by-step instructions for component repair and replacement Restoration: Guidance for comprehensive rebuilds and bringing the motorcycle back to original specifications Diagnose: Methods for identifying the root cause of performance issues or malfunctions Rebuild: Detailed procedures for rebuilding major components like the engine and transmission Technical Depth Depth: Comprehensive, covering all aspects from basic maintenance to full engine and transmission rebuilds, suitable for professional technicians and experienced DIY enthusiasts. 📊 Manual Specifications File Format Format: PDF File Size Estimate: Up to 5 GB (as stated in product description, though likely much smaller for a single model) Compatibility: Windows, Linux, Mac OS; viewable with any PDF reader Print Quality Printable: Yes, full printing capability Illustrations: Clear, step-by-step illustrated instructions, zoomable illustrations, exploded views Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, four-stroke Displacement: 249 cc Bore X Stroke: 54.0 mm x 54.5 mm (typical for XV250) Compression Ratio: 9.5:1 (typical for XV250) Valve Train: SOHC, 2 valves per cylinder Cooling System: Air-cooled Performance Horsepower: Approximately 21-23 hp @ 7500 rpm (varies by market/spec) Torque: Approximately 19-21 Nm @ 6000 rpm (varies by market/spec) Fuel System Carburetor Type: Twin Mikuni VM series (e.g., VM26) or similar Fuel Tank Capacity: Approximately 9.5 - 10 liters Fuel Type: Unleaded gasoline 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Clutch Type: Wet, multi-disc Features Drive Type: Shaft drive Gear Ratios: Specific ratios detailed in the manual (e.g., 1st: 2.833, 2nd: 1.933, 3rd: 1.375, 4th: 1.091, 5th: 0.917) 📐 Dimensions Exterior Length: Approximately 2175 mm Width: Approximately 750 mm Height: Approximately 1100 mm Wheelbase: Approximately 1490 mm Seat Height: Approximately 710 mm Weights Dry Weight: Approximately 140 kg Wet Weight: Approximately 148 kg (fully fueled, fluids) 🛡️ Safety Features Ratings Safety Standards: Meets relevant global motorcycle safety standards of its production era. Active Features Braking System Type: Front: Disc brake; Rear: Drum brake (typical for XV250 models). Passive Features Frame Type: Steel, double-cradle frame 💡 Technology Features Infotainment Infotainment Features: Basic instrumentation: speedometer, odometer, trip meter, indicator lights (neutral, high beam, turn signals, oil pressure). Driver Assistance Driver Assistance Features: Not applicable for this model era. Connectivity Connectivity Features: Not applicable for this model era. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 - 5,000 km or annually (refer to manual for specific interval and oil type). Spark Plug Replacement: Typically around 10,000 - 15,000 km, depending on spark plug type and condition. Air Filter Cleaning Replacement: Check and clean every 5,000 km; replace as needed or per manual schedule. Brake Fluid Flush: Every 1-2 years or as recommended by Yamaha. Fluid Specifications Engine Oil Type: Yamaha recommended 10W-40 or 20W-50 API SG or higher JASO MA certified motorcycle oil. Engine Oil Capacity: Approximately 1.7 - 1.8 liters (with filter change, refer to manual for exact capacity)....
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Yamaha Virago 250 XV250 1989-2005 Workshop Repair Manual 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Virago 250
Model Code:
XV250
Generation
Generation Designation:
XV250 Generation
Codes
Vin Code:
XV250
👋 Introduction
Market Position
Target Audience:
Owners and independent repair shops seeking detailed, factory-level information for maintenance, repair, and restoration of the Yamaha Virago 250 XV250.
Competitive Analysis
Value Proposition:
Provides authoritative, manufacturer-level technical data, enabling cost savings through DIY repairs and ensuring accurate servicing, mirroring the information used by professional technicians.
Key Features
Features:
Instant download, comprehensive coverage, detailed illustrations, troubleshooting guidance, factory-level accuracy.
📋 Manual Details
Coverage Areas
Covered Years:
1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005
Model Variants Covered:
XV250
Page Count
Estimated Page Count:
Varies (typically 300-500 pages for comprehensive workshop manuals)
Manual Type
Type:
Workshop Repair Manual / Service Manual / Factory Manual
Language
Language:
English
Format
Format:
Digital Download (PDF, possibly ZIP/RAR archive)
📖 Manual Coverage
Systems Covered
Engine:
Complete disassembly, inspection, assembly, tuning, troubleshooting, specifications
Gearbox And Clutch:
Clutch operation, disassembly, inspection, assembly, gearbox component identification, maintenance, repair
Cooling System:
Air cooling system inspection, maintenance, specifications
Fuel System:
Carburetor(s) (likely twin Mikuni VM series), fuel pump, fuel lines, tank maintenance, adjustment, troubleshooting
Braking System:
Front and rear brake operation, disc/drum inspection, pad/shoe replacement, fluid maintenance, caliper/wheel cylinder servicing
Suspension:
Front fork (telescopic) disassembly, seal replacement, oil levels, rear shock absorber inspection and replacement
Electrical System:
Ignition system (CDI), starting system (starter motor, solenoid), charging system (alternator, regulator/rectifier), lighting, instrumentation, battery maintenance, troubleshooting
Body And Fixtures:
Frame, fenders, fuel tank, seat, handlebars, controls, fairings (if applicable), mounting hardware
Exhaust System:
Muffler, head pipes, heat shields, gasket replacement, inspection
Wheels And Tyres:
Wheel bearing maintenance, tire inspection, pressure specifications, spoke tension (if applicable), rim maintenance
Wiring Diagrams:
Comprehensive electrical schematics for all systems
Procedures Included
Maintenance:
Routine checks, lubrication, fluid changes, filter replacement, adjustments, scheduled maintenance
Troubleshooting:
Diagnostic procedures for common and complex issues, fault finding charts
Repair:
Step-by-step instructions for component repair and replacement
Restoration:
Guidance for comprehensive rebuilds and bringing the motorcycle back to original specifications
Diagnose:
Methods for identifying the root cause of performance issues or malfunctions
Rebuild:
Detailed procedures for rebuilding major components like the engine and transmission
Technical Depth
Depth:
Comprehensive, covering all aspects from basic maintenance to full engine and transmission rebuilds, suitable for professional technicians and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
Format:
PDF
File Size Estimate:
Up to 5 GB (as stated in product description, though likely much smaller for a single model)
Compatibility:
Windows, Linux, Mac OS; viewable with any PDF reader
Print Quality
Printable:
Yes, full printing capability
Illustrations:
Clear, step-by-step illustrated instructions, zoomable illustrations, exploded views
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-twin, four-stroke
Displacement:
249 cc
Bore X Stroke:
54.0 mm x 54.5 mm (typical for XV250)
Compression Ratio:
9.5:1 (typical for XV250)
Valve Train:
SOHC, 2 valves per cylinder
Cooling System:
Air-cooled
Performance
Horsepower:
Approximately 21-23 hp @ 7500 rpm (varies by market/spec)
Torque:
Approximately 19-21 Nm @ 6000 rpm (varies by market/spec)
Fuel System
Carburetor Type:
Twin Mikuni VM series (e.g., VM26) or similar
Fuel Tank Capacity:
Approximately 9.5 - 10 liters
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Clutch Type:
Wet, multi-disc
Features
Drive Type:
Shaft drive
Gear Ratios:
Specific ratios detailed in the manual (e.g., 1st: 2.833, 2nd: 1.933, 3rd: 1.375, 4th: 1.091, 5th: 0.917)
📐 Dimensions
Exterior
Length:
Approximately 2175 mm
Width:
Approximately 750 mm
Height:
Approximately 1100 mm
Wheelbase:
Approximately 1490 mm
Seat Height:
Approximately 710 mm
Weights
Dry Weight:
Approximately 140 kg
Wet Weight:
Approximately 148 kg (fully fueled, fluids)
🛡️ Safety Features
Ratings
Safety Standards:
Meets relevant global motorcycle safety standards of its production era.
Active Features
Braking System Type:
Front: Disc brake; Rear: Drum brake (typical for XV250 models).
Passive Features
Frame Type:
Steel, double-cradle frame
💡 Technology Features
Infotainment
Infotainment Features:
Basic instrumentation: speedometer, odometer, trip meter, indicator lights (neutral, high beam, turn signals, oil pressure).
Driver Assistance
Driver Assistance Features:
Not applicable for this model era.
Connectivity
Connectivity Features:
Not applicable for this model era.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 5,000 km or annually (refer to manual for specific interval and oil type).
Spark Plug Replacement:
Typically around 10,000 - 15,000 km, depending on spark plug type and condition.
Air Filter Cleaning Replacement:
Check and clean every 5,000 km; replace as needed or per manual schedule.
Brake Fluid Flush:
Every 1-2 years or as recommended by Yamaha.
Fluid Specifications
Engine Oil Type:
Yamaha recommended 10W-40 or 20W-50 API SG or higher JASO MA certified motorcycle oil.
Engine Oil Capacity:
Approximately 1.7 - 1.8 liters (with filter change, refer to manual for exact capacity).
Fork Oil Type:
Yamaha Genuine Fork Oil (e.g., 10W) or equivalent motorcycle fork oil.
Fork Oil Level:
Typically around 100-120 mm (uncompressed) as per manual specifications.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Problems:
Carburetor gumming if fuel sits for extended periods, potential for stator or regulator/rectifier failure (common on older bikes), chain wear (if applicable, but XV250 has shaft drive), general wear and tear on suspension and seals.
Preventative Measures:
Regular fuel stabilizer use for storage, consistent oil changes, checking brake system regularly, proper tire inflation.
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha Motor Company, founded in 1955, has a rich history in motorcycle manufacturing, known for innovation, performance, and reliability across various segments.
Model Evolution
Virago Lineage:
The Virago line was Yamaha's entry into the cruiser market, emphasizing stylish design, comfortable ergonomics, and accessible performance. The XV250 offered a smaller displacement option within this popular series.
Production
Production Span:
Introduced in the late 1980s and produced through various iterations until the mid-2000s, with this manual covering a significant portion of its production run.
🏆 Awards & Recognition
Recognitions
Model Reputation:
The Virago 250 is recognized for its user-friendliness, classic styling, and reliability, making it a popular choice for new riders and those seeking a low-maintenance cruiser.
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