1989 Daihatsu F300 Feroza Repair Workshop Manual download

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📚 Vehicle Manual Information 1989 Daihatsu F300 Feroza Repair Workshop Manual download 📋 Jump to Section... 🏷️ Basic Information 👋 Introduction 📋 Manual Details 📖 Manual Coverage 📊 Manual Specifications...

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Description

📚 Vehicle Manual Information

1989 Daihatsu F300 Feroza Repair Workshop Manual download

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Feroza

Model Code:

Year:

👋 Introduction

Market Position

Segment:

Compact SUV / Off-road Utility Vehicle

Target Audience:

Enthusiasts, DIY mechanics, and service professionals seeking detailed repair information.

Competitive Analysis

Competitors 1989:

Suzuki Samurai, Jeep Wrangler YJ, Toyota Land Cruiser (FJ60/70 series), Mitsubishi Pajero/Montero.

Key Features

Off Road Capability:

Body-on-frame construction, selectable 4WD system (likely part-time), good ground clearance.

Compact Size:

Maneuverable in urban environments and on tight trails.

Simplicity Robustness:

Known for a relatively simple mechanical design, contributing to durability and ease of maintenance.

📋 Manual Details

Coverage Areas

Regions Covered:

Global (primarily markets where Feroza was sold)

Page Count

Estimated Pages:

Varies by manual edition, but comprehensive factory manuals often exceed 500 pages.

Manual Type

Type:

Service and Repair Workshop Manual

Language

Language:

English (inferred from product description)

Format

Format:

PDF Digital Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul procedures, component testing, adjustments, timing belt replacement, piston/ring/cylinder head service.

Emission Control System:

Diagnosis and repair of emissions-related components and systems.

Efi System:

Electronic Fuel Injection system components, sensors, actuators, diagnosis, and calibration.

Fuel System:

Fuel pump, injectors, lines, tank, pressure testing, and carburetor (if applicable to specific markets/variants).

Cooling System:

Radiator, water pump, thermostat, hoses, coolant flow, and temperature control diagnosis.

Lubrication System:

Oil pump, oil filter, oil passages, oil pressure testing, and lubrication circuit diagnosis.

Ignition System:

Spark plugs, ignition coils, distributor (if applicable), ignition timing, and electronic ignition control.

Starting System:

Starter motor, starter solenoid, engagement, and testing procedures.

Charging System:

Alternator, voltage regulator, battery testing, and charging circuit diagnosis.

Transmission:

Service procedures for manual and automatic transmissions (details depend on specific Feroza configuration).

Drivetrain:

Transfer case, drive shafts, CV joints, differential service and repair.

Suspension:

Front and rear suspension components, alignment procedures, shock absorber/strut replacement.

Steering:

Steering gear, power steering system (if equipped), tie rods, and steering column service.

Brakes:

Brake system components (discs, pads, calipers, drums, shoes), hydraulic system, ABS (if equipped), bleeding procedures.

Body And Chassis:

Body panel repair, door mechanisms, interior trim, glass replacement, chassis component service.

Electrical System:

Wiring diagrams, lighting, horn, wipers, power windows, fuses, relays, and diagnostic procedures.

Air Conditioning And Heating:

System components, refrigerant handling, diagnosis, and repair (if equipped).

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, lubrication points, tire rotation.

Troubleshooting:

Diagnostic charts, common problem identification, and step-by-step troubleshooting guides.

Repair:

Detailed instructions for component removal, installation, and repair for all major systems.

Overhaul:

Complete engine, transmission, and differential rebuild procedures.

Diagnostics:

Component testing, circuit analysis, and sensor data interpretation.

Technical Specifications:

Detailed specs for all components, including clearances, tolerances, and pressure ratings.

Tightening Torques:

Precise torque specifications for all fasteners to ensure proper assembly and prevent damage.

Sft Usage:

Instructions for the use of Special Service Tools (SST) required for specific repair procedures.

Technical Depth

Depth:

Comprehensive, covering everything from basic maintenance to in-depth engine and transmission rebuilds, including electrical diagnostics.

📊 Manual Specifications

File Format

Format:

PDF (Portable Document Format)

Searchability:

Likely text-searchable, allowing for quick navigation to specific topics.

Print Quality

Quality:

High-resolution, allowing for clear printing of text and diagrams.

Binding Type

Type:

N/A (Digital Download)

Paper Type

Type:

N/A (Digital Download, printable on any paper type)

⚙️ Engine Specifications

Primary Engine

Engine Code:

Likely G16A (1.6L SOHC Inline-4)

Displacement:

1589 cc (97.0 cu in)

Bore X Stroke:

78.4 mm x 83.0 mm (approx.)

Compression Ratio:

8.5:1 to 9.5:1 (approx., varies by market/specific variant)

Horsepower:

Around 80-90 PS (59-66 kW) at 5000-5500 rpm (estimated)

Torque:

Around 120-130 Nm (89-96 lb-ft) at 3000-3500 rpm (estimated)

Performance

Fuel Type:

Unleaded gasoline

Fuel System

Injection Type:

Electronic Fuel Injection (EFI) (for the 1989 model year, likely single-point or multi-point depending on market)

Fuel Pump Type:

Electric, in-tank or external.

Cooling System

Cooling Type:

Liquid-cooled

Lubrication System

Oil Capacity:

Approximately 3.5 - 4.0 liters (3.7 - 4.2 US quarts) with filter change (refer to manual for exact spec).

Recommended Oil Viscosity:

10W-30 or 10W-40 (API SG or higher, consult manual for specific recommendations)

🔧 Transmission

Standard

Transmission Type:

5-speed manual transmission

Optional

Transmission Type:

4-speed automatic transmission (may be optional depending on market and trim level)

Features

Drivetrain:

Part-time 4-wheel drive system with selectable 2WD/4WD High/4WD Low range.

Transfer Case:

Center differential lock (may be manual or automatic depending on specification).

Fluid Specifications

Manual Transmission Fluid:

GL-4 75W-90 or 80W-90 gear oil (consult manual for specific capacity and type).

Automatic Transmission Fluid:

Dexron II or equivalent (consult manual for specific capacity and type).

📐 Dimensions

Exterior

Length:

Approximately 3,800-3,900 mm (149.6-153.5 in) for the standard soft-top/hard-top models.

Width:

Approximately 1,600-1,650 mm (63.0-65.0 in)

Height:

Approximately 1,650-1,700 mm (65.0-66.9 in)

Wheelbase:

Approximately 2,090-2,175 mm (82.3-85.6 in)

Ground Clearance:

Around 190-200 mm (7.5-7.9 in)

Weights

Curb Weight:

Approximately 1,050-1,200 kg (2,315-2,646 lb), varies by body style and equipment.

Gross Vehicle Weight Rating:

Consult manual for specific ratings.

Wheel And Tire

Bolt Pattern:

5 x 139.7 mm (5 x 5.5 inches)

Tire Size:

Typically 205/70R15 or 215/75R15 (consult manual or tire placard for exact specification)

🛡️ Safety Features

Ratings

Crash Test Data:

Limited official crash test data available for this era and model from major agencies.

Active Features

Brakes:

Front: Ventilated Disc Brakes, Rear: Drum Brakes (ABS likely not standard on this model year).

Passive Features

Seat Belts:

Front 3-point seatbelts, likely lap belts for rear passengers.

Rollover Protection:

Body-on-frame construction offers inherent structural integrity. Roll bar may be present in some soft-top variants.

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio with cassette player (typical for the era). Options may include a 4-speaker system.

Driver Assistance

Anti-lock Braking System (ABS) was likely an optional feature or not available on all models in 1989.

Connectivity

Features:

Minimal connectivity features expected for the era; primarily focused on vehicle operation and basic comfort.

🔧 Maintenance

Service Intervals

Oil And Filter Change:

Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, whichever comes first.

Air Filter Replacement:

Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on driving conditions.

Spark Plug Replacement:

Every 30,000 - 50,000 miles (48,000 - 80,000 km) depending on spark plug type.

Transmission Fluid Change:

Manual: Every 30,000 - 50,000 miles (48,000 - 80,000 km). Automatic: Every 30,000 miles (48,000 km) or 24 months.

Coolant Flush And Replace:

Every 30,000 - 50,000 miles (48,000 - 80,000 km) or 2-4 years.

Timing Belt Replacement:

Crucial: Every 60,000 - 90,000 miles (96,000 - 144,000 km) or 5-7 years. Failure can cause catastrophic engine damage.

Fluid Specifications

Brake Fluid Type:

DOT 3 or DOT 4.

Power Steering Fluid:

Dexron II or equivalent, if equipped with power steering.

Known Issues

Rust And Corrosion:

Common issue on older body-on-frame vehicles, especially in areas with salt used on roads. Check wheel arches, rocker panels, and chassis members.

Transfer Case And 4Wd System:

Actuators, vacuum lines, and linkage can wear out or become seized. Regular use and lubrication are key.

Exhaust System:

Susceptible to rust and corrosion, leading to leaks or failure.

Clutch Wear:

Manual transmission clutches will wear over time and require replacement.

Suspension Bushings:

Rubber bushings in the suspension and steering can degrade, leading to knocking noises and poor handling.

📚 Vehicle History

Brand Heritage

Daihatsu History:

Daihatsu, a subsidiary of Toyota, has a long history of producing small, efficient, and often rugged vehicles.

Model Evolution

Feroza Lineage:

The Feroza (also known as Rocky in some markets) succeeded the Daihatsu Taft and was produced from 1984 to 2002. The F300 designation typically refers to the first generation.

Facelifts Updates:

The Feroza received minor updates and facelifts throughout its production run, with the 1989 model year representing an early iteration.

Production

Manufacturing Location:

Japan (primarily)

🏆 Awards & Recognition

Recognitions

Off Road Awards:

While specific awards are not widely documented, the Feroza gained a reputation for its capable off-road performance relative to its size and price.

🏆 Professional Vehicle Manual Information

Comprehensive technical documentation for maintenance, repair, and operation