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BMW 518I E34 Technical Workshop Manual All 1990-1991 ModelS COVERED

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🏷️ Basic Information Identification Make: BMW Model: 5 Series Chassis Code: E34 Engine Variant: 518i Generation Generation Code: E34 Production Years Covered: 1990-1991 Codes Engine Code Typical: M40B18 👋 Introduction Market Position Vehicle Segment: Executive Sedan, mid-size luxury Target Audience: Owners, DIY enthusiasts, independent repair shops, BMW specialists Competitive Analysis Key Competitors: Mercedes-Benz W124 E-Class, Audi 100/A6 (C3/C4), Lexus ES250/LS400 Key Features Manual Value Proposition: Enables DIY servicing, comprehensive repair guidance, cost savings on maintenance and repairs Vehicle Appeal: Reputation for build quality, driving dynamics, refinement, and technological innovation for its era 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF (Instant Download) Page Count Estimated Page Count: Varies by specific edition, typically 500+ pages for comprehensive coverage 📖 Manual Coverage Systems Covered Engine: Complete engine mechanical, lubrication, cooling, fuel, ignition, and emissions systems Transmission: Manual and automatic transmission service, repair, and diagnostics Drivetrain: Driveshafts, differentials, axle shafts, clutch system Suspension: Front and rear suspension components, shock absorbers, springs, control arms, bushings Steering: Power steering system, steering rack, tie rods, steering column Brakes: Brake system components, hydraulic system, ABS (if equipped), rotor and pad replacement, bleeding Electrical: Complete vehicle electrical system, wiring diagrams, battery, alternator, starter, lighting, accessories Body: Body panels, doors, windows, sunroof, interior trim, bumpers, chassis structure HVAC: Heating, ventilation, and air conditioning system service and repair Procedures Included Maintenance: Routine maintenance, oil changes, filter replacements, fluid checks, tune-ups Troubleshooting: Diagnostic procedures and fault finding for all major systems Repair: Detailed step-by-step repair instructions for all components Overhaul: Complete engine and transmission overhaul procedures Adjustment: Precise adjustments for engine timing, valves, brakes, etc. Disassembly Assembly: Comprehensive instructions for component removal and reinstallation Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine rebuilds and complex electrical diagnostics Visuals: Includes exploded views, detailed diagrams, and illustrations Data Provided: Specifications, procedures, diagrams, troubleshooting guides, torque values, fluid capacities, part numbers 📊 Manual Specifications File Format Compatibility: PC & Mac Compatible (Windows 95, 98, 2000, NT, XP, Vista, 7, 8, 10, macOS) Print Quality PDF Quality: High-resolution, searchable PDF for clear viewing and printing Binding Type Delivery Method: Instant Digital Download Paper Type Physical Format Note: Not applicable for digital download, but designed for clear on-screen viewing and home printing ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, DOHC Displacement: 1.8 Liters (1796 cc) Bore X Stroke: 84 mm x 81 mm Compression Ratio: 8.8:1 Horsepower Output: Approx. 115 PS (113 hp) at 5500 rpm Torque Output: Approx. 165 Nm (122 lb-ft) at 4250 rpm Performance 0 60 Mph Approx: 11.5 - 12.5 seconds Top Speed Approx: 195 km/h (121 mph) Fuel System Fuel Delivery: Bosch Motronic Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (Octane rating typically 95 RON / 91 AKI) Fluid Specifications Engine Oil Type: API SG or higher, SAE 15W-40 or 10W-40 (refer to manual for specific temperature ranges) Coolant Type: BMW Blue Antifreeze/Coolant (Ethylene Glycol based) Oil Capacity Quarts: Approx. 4.5 - 5.0 quarts (4.2 - 4.7 liters) with filter 🔧 Transmission Standard Type: 5-speed manual transmission Optional Type: 4-speed automatic transmission (ZF 4HP22) Features Manual Transmission Fluid: API GL-4 SAE 75W-90 gear oil Automatic Transmission Fluid: BMW ATF LT-2 (or equivalent DEXRON-II) 📐 Dimensions Exterior Length: Approx. 4780 mm (188.2 in) Width: Approx. 1751 mm (68.9 in) Height: Approx. 1410 mm (55.5 in) Wheelbase: Approx. 2760 mm (108.7 in) Weights Curb Weight Kg: Approx. 1370 - 1450 kg (depending on transmission and options) 🛡️ Safety Features Ratings Crash Test Data Note: Specific official crash test ratings for the E34 generation may vary by region and testing agency. Known for robust chassis construction. Active Features Antilock Brakes: Optional ABS (Anti-lock Braking System) on many models Passive Features Airbags: Driver airbag typically standard on later models, passenger airbag optional Seatbelts: Three-point inertia-reel seatbelts front and rear Chassis Construction: Reinforced safety cell, impact-absorbing zones 💡 Technology Features Infotainment Audio System: Factory installed AM/FM radio with cassette player, optional CD player. Multiple speaker configurations. Climate Control: Manual or optional automatic climate control (ECC - Electronic Climate Control) Driver Assistance Cruise Control: Standard or optional cruise control Parking Sensors: Rear parking sensors (Park Distance Control - PDC) were an option on later models. Connectivity Onboard Computer: Optional Check Control system providing basic vehicle status and fault monitoring. Other Features Windows Mirrors: Power windows and power-adjustable mirrors were standard or optional. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500 - 10,000 miles (12,000 - 16,000 km) or annually, depending on driving conditions and oil used. Air Filter Replacement: Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on inspection. Spark Plug Replacement: Typically every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on spark plug type (standard vs. long-life). Coolant Flush: Every 2-3 years or 30,000 -...
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BMW 518I E34 Technical Workshop Manual All 1990-1991 ModelS COVERED
🏷️ Basic Information
Identification
Make:
BMW
Model:
5 Series
Chassis Code:
E34
Engine Variant:
518i
Generation
Generation Code:
E34
Production Years Covered:
1990-1991
Codes
Engine Code Typical:
M40B18
👋 Introduction
Market Position
Vehicle Segment:
Executive Sedan, mid-size luxury
Target Audience:
Owners, DIY enthusiasts, independent repair shops, BMW specialists
Competitive Analysis
Key Competitors:
Mercedes-Benz W124 E-Class, Audi 100/A6 (C3/C4), Lexus ES250/LS400
Key Features
Manual Value Proposition:
Enables DIY servicing, comprehensive repair guidance, cost savings on maintenance and repairs
Vehicle Appeal:
Reputation for build quality, driving dynamics, refinement, and technological innovation for its era
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF (Instant Download)
Page Count
Estimated Page Count:
Varies by specific edition, typically 500+ pages for comprehensive coverage
📖 Manual Coverage
Systems Covered
Engine:
Complete engine mechanical, lubrication, cooling, fuel, ignition, and emissions systems
Transmission:
Manual and automatic transmission service, repair, and diagnostics
Drivetrain:
Driveshafts, differentials, axle shafts, clutch system
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, bushings
Steering:
Power steering system, steering rack, tie rods, steering column
Brakes:
Brake system components, hydraulic system, ABS (if equipped), rotor and pad replacement, bleeding
Electrical:
Complete vehicle electrical system, wiring diagrams, battery, alternator, starter, lighting, accessories
Body:
Body panels, doors, windows, sunroof, interior trim, bumpers, chassis structure
HVAC:
Heating, ventilation, and air conditioning system service and repair
Procedures Included
Maintenance:
Routine maintenance, oil changes, filter replacements, fluid checks, tune-ups
Troubleshooting:
Diagnostic procedures and fault finding for all major systems
Repair:
Detailed step-by-step repair instructions for all components
Overhaul:
Complete engine and transmission overhaul procedures
Adjustment:
Precise adjustments for engine timing, valves, brakes, etc.
Disassembly Assembly:
Comprehensive instructions for component removal and reinstallation
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine rebuilds and complex electrical diagnostics
Visuals:
Includes exploded views, detailed diagrams, and illustrations
Data Provided:
Specifications, procedures, diagrams, troubleshooting guides, torque values, fluid capacities, part numbers
📊 Manual Specifications
File Format
Compatibility:
PC & Mac Compatible (Windows 95, 98, 2000, NT, XP, Vista, 7, 8, 10, macOS)
Print Quality
PDF Quality:
High-resolution, searchable PDF for clear viewing and printing
Binding Type
Delivery Method:
Instant Digital Download
Paper Type
Physical Format Note:
Not applicable for digital download, but designed for clear on-screen viewing and home printing
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, DOHC
Displacement:
1.8 Liters (1796 cc)
Bore X Stroke:
84 mm x 81 mm
Compression Ratio:
8.8:1
Horsepower Output:
Approx. 115 PS (113 hp) at 5500 rpm
Torque Output:
Approx. 165 Nm (122 lb-ft) at 4250 rpm
Performance
0 60 Mph Approx:
11.5 - 12.5 seconds
Top Speed Approx:
195 km/h (121 mph)
Fuel System
Fuel Delivery:
Bosch Motronic Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (Octane rating typically 95 RON / 91 AKI)
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 15W-40 or 10W-40 (refer to manual for specific temperature ranges)
Coolant Type:
BMW Blue Antifreeze/Coolant (Ethylene Glycol based)
Oil Capacity Quarts:
Approx. 4.5 - 5.0 quarts (4.2 - 4.7 liters) with filter
🔧 Transmission
Standard
Type:
5-speed manual transmission
Optional
Type:
4-speed automatic transmission (ZF 4HP22)
Features
Manual Transmission Fluid:
API GL-4 SAE 75W-90 gear oil
Automatic Transmission Fluid:
BMW ATF LT-2 (or equivalent DEXRON-II)
📐 Dimensions
Exterior
Length:
Approx. 4780 mm (188.2 in)
Width:
Approx. 1751 mm (68.9 in)
Height:
Approx. 1410 mm (55.5 in)
Wheelbase:
Approx. 2760 mm (108.7 in)
Weights
Curb Weight Kg:
Approx. 1370 - 1450 kg (depending on transmission and options)
🛡️ Safety Features
Ratings
Crash Test Data Note:
Specific official crash test ratings for the E34 generation may vary by region and testing agency. Known for robust chassis construction.
Active Features
Antilock Brakes:
Optional ABS (Anti-lock Braking System) on many models
Passive Features
Airbags:
Driver airbag typically standard on later models, passenger airbag optional
Seatbelts:
Three-point inertia-reel seatbelts front and rear
Chassis Construction:
Reinforced safety cell, impact-absorbing zones
💡 Technology Features
Infotainment
Audio System:
Factory installed AM/FM radio with cassette player, optional CD player. Multiple speaker configurations.
Climate Control:
Manual or optional automatic climate control (ECC - Electronic Climate Control)
Driver Assistance
Cruise Control:
Standard or optional cruise control
Parking Sensors:
Rear parking sensors (Park Distance Control - PDC) were an option on later models.
Connectivity
Onboard Computer:
Optional Check Control system providing basic vehicle status and fault monitoring.
Other Features
Windows Mirrors:
Power windows and power-adjustable mirrors were standard or optional.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 - 10,000 miles (12,000 - 16,000 km) or annually, depending on driving conditions and oil used.
Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on inspection.
Spark Plug Replacement:
Typically every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on spark plug type (standard vs. long-life).
Coolant Flush:
Every 2-3 years or 30,000 - 50,000 miles (48,000 - 80,000 km)
Fluid Specifications
Brake Fluid Type:
DOT 4 (or DOT 3 if specified, check manual)
Power Steering Fluid:
BMW Power Steering Fluid or Pentosin CHF 11S (check manual for exact type)
Differential Fluid:
API GL-5 SAE 75W-90 (for standard differentials, LSD variants may require specific fluid)
Known Issues
Common Wear Items:
Cooling system components (hoses, water pump, thermostat, expansion tank), suspension bushings, blower motor resistor, VANOS seals (on later 6-cylinder engines, less common on M40).
Electrical Gremlins:
Can occur due to age of wiring harnesses and connectors, particularly in the engine bay and door seals.
Rust Prone Areas:
Wheel arches, rocker panels, rear window seal area, jacking points.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
Sheer Driving Pleasure, engineering excellence, performance and luxury
Model Evolution
E34 Introduction:
Introduced in 1987 (Europe) and 1988 (North America) as the successor to the E28 5 Series.
E34 Key Design Elements:
Sharper lines, aerodynamic improvements, more spacious interior, integrated bumpers, advanced multi-link rear suspension.
Production
Production Period:
1987–1996
Manufacturing Locations:
Germany (Dingolfing), South Africa, Austria, Thailand, Mexico
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