1990 Toyota Tercel Service & Repair Manual Software
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🏷️ Basic Information Identification Make: Toyota Model: Tercel Year: 1990 Generation Model Generation: Fourth Generation (EL30/EL40/NL30) Codes Chassis Codes: EL31 (FWD), AL25 (4WD) 👋 Introduction Market Position Market Position: Compact economy car, known for reliability and fuel efficiency, popular with first-time car buyers and commuters. Competitive Analysis Competitors: Honda Civic, Nissan Sentra, Mitsubishi Mirage, Ford Escort, Chevrolet Cavalier. Key Features Key Features: Front-wheel drive, optional 4WD, fuel-efficient engines, practical hatchback and sedan body styles. 📋 Manual Details Coverage Areas Manual Type: Official Service and Repair Manual Software Coverage Scope: Comprehensive service and repair for all major vehicle systems Page Count Estimated Page Count: Likely 1000+ pages (typical for OE service manuals) Manual Type Language: English Format Format: PDF Download (Software/Online Access) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system Drivetrain Systems: Clutch, manual transmission, automatic transmission, transaxle, driveshafts, differentials, axles Suspension And Steering: Front suspension, rear suspension, shock absorbers, springs, steering gear, power steering system Brake Systems: Front brakes (disc/drum), rear brakes (drum), parking brake system, hydraulic system, ABS (if equipped) Electrical Systems: Battery, charging system, starting system, lighting, instruments, body electrical, ECU (Engine Control Unit), wiring diagrams HVAC Systems: Heating, ventilation, air conditioning (compressor, condenser, evaporator, refrigerant) Body And Chassis: Body panels, doors, windows, seats, interior trim, chassis components, frame Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and tensioning Repair Procedures: Engine overhaul, transmission rebuild, brake pad/rotor replacement, suspension component replacement, electrical component diagnosis and repair Diagnostics And Troubleshooting: Step-by-step diagnostic charts, fault code interpretation, symptom-based troubleshooting guides Technical Depth Depth Of Coverage: Complete factory-level detail, including specifications, procedures, and torque values for all repairs and maintenance. 📊 Manual Specifications File Format File Format: PDF (Adobe Acrobat Reader required) Print Quality Print Quality: High-resolution scans of original factory documents, ensuring clarity of text and diagrams. Binding Type Binding Type: N/A (Digital download/online access) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Code 1: 4A-FE Engine Description 1: 1.6L SOHC Inline 4-cylinder Displacement 1: 1587 cc Bore Stroke 1: 81.0 mm x 77.0 mm Compression Ratio 1: 9.7:1 Horsepower 1: 90 HP @ 5600 RPM (approx.) Torque 1: 97 lb-ft @ 3200 RPM (approx.) Fuel System Fuel System Type: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (87 Octane Recommended) Performance Engine Code 2: 3A-L Engine Description 2: 1.5L SOHC Inline 4-cylinder (less common in North America for 1990) Displacement 2: 1452 cc Horsepower 2: 75 HP @ 5600 RPM (approx.) Torque 2: 82 lb-ft @ 3200 RPM (approx.) 🔧 Transmission Standard Standard Transmission Type: 5-speed Manual Transaxle Optional Optional Transmission Type: 4-speed Automatic Transaxle Features Transmission Features: Front-wheel drive standard; 4WD available on some models (typically with manual transmission). 📐 Dimensions Exterior Length: Approx. 161.6 inches (4105 mm) Width: Approx. 66.1 inches (1680 mm) Height: Approx. 53.3 inches (1355 mm) Wheelbase: Approx. 95.7 inches (2430 mm) Weights Curb Weight: Approx. 2150 - 2400 lbs (975 - 1090 kg) Cargo Cargo Volume: Varies by body style (hatchback offers more versatility). 🛡️ Safety Features Ratings NHTSA Ratings: Specific crash test ratings for 1990 models may be limited. Early 90s economy cars generally had lower safety standards than modern vehicles. Active Features Active Safety Features: Front disc brakes, rear drum brakes. Optional Anti-lock Braking System (ABS) on some models. Passive Features Passive Safety Features: Seat belts (driver and passenger), potentially optional driver-side airbag. 💡 Technology Features Infotainment Infotainment Features: Basic AM/FM radio with cassette player. Optional power windows and locks on higher trims. Driver Assistance Driver Assistance Features: Minimal by modern standards. Optional ABS was a key advancement. Connectivity Connectivity Features: N/A (No factory integrated Bluetooth or USB). 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles (5,000-8,000 km) or 6 months, whichever comes first (refer to manual for exact specification). Air Filter Replacement: Inspect every 15,000 miles (24,000 km), replace as needed. Spark Plug Replacement: Every 30,000 miles (48,000 km) for standard plugs. Timing Belt Replacement: Critical component. Typically every 60,000-90,000 miles (96,000-144,000 km) or 5-7 years. Failure can cause catastrophic engine damage. Fluid Specifications Engine Oil Type: API SG or higher, SAE 5W-30 or 10W-30 (refer to manual for specific viscosity based on climate). Engine Oil Capacity: Approx. 4.0 US quarts (3.8 liters) with filter change. Coolant Type: Toyota Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant with corrosion inhibitors. Coolant Capacity: Approx. 5.5 US quarts (5.2 liters). Brake Fluid Type: DOT 3. Transmission Fluid Type Manual: API GL-4 SAE 75W-90 gear oil. Transmission Fluid Type Automatic: Toyota Type T-III or T-IV automatic transmission fluid (or equivalent DEXRON II/III compatible fluid). Known Issues Common Issues: Oil leaks (valve cover gasket, oil pan gasket), exhaust manifold cracks, CV joint wear, alternator failure, minor...
Complete factory-level detail, including specifications, procedures, and torque values for all repairs and maintenance.
📊 Manual Specifications
File Format
File Format:
PDF (Adobe Acrobat Reader required)
Print Quality
Print Quality:
High-resolution scans of original factory documents, ensuring clarity of text and diagrams.
Binding Type
Binding Type:
N/A (Digital download/online access)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4A-FE
Engine Description 1:
1.6L SOHC Inline 4-cylinder
Displacement 1:
1587 cc
Bore Stroke 1:
81.0 mm x 77.0 mm
Compression Ratio 1:
9.7:1
Horsepower 1:
90 HP @ 5600 RPM (approx.)
Torque 1:
97 lb-ft @ 3200 RPM (approx.)
Fuel System
Fuel System Type:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (87 Octane Recommended)
Performance
Engine Code 2:
3A-L
Engine Description 2:
1.5L SOHC Inline 4-cylinder (less common in North America for 1990)
Displacement 2:
1452 cc
Horsepower 2:
75 HP @ 5600 RPM (approx.)
Torque 2:
82 lb-ft @ 3200 RPM (approx.)
🔧 Transmission
Standard
Standard Transmission Type:
5-speed Manual Transaxle
Optional
Optional Transmission Type:
4-speed Automatic Transaxle
Features
Transmission Features:
Front-wheel drive standard; 4WD available on some models (typically with manual transmission).
📐 Dimensions
Exterior
Length:
Approx. 161.6 inches (4105 mm)
Width:
Approx. 66.1 inches (1680 mm)
Height:
Approx. 53.3 inches (1355 mm)
Wheelbase:
Approx. 95.7 inches (2430 mm)
Weights
Curb Weight:
Approx. 2150 - 2400 lbs (975 - 1090 kg)
Cargo
Cargo Volume:
Varies by body style (hatchback offers more versatility).
🛡️ Safety Features
Ratings
NHTSA Ratings:
Specific crash test ratings for 1990 models may be limited. Early 90s economy cars generally had lower safety standards than modern vehicles.
Active Features
Active Safety Features:
Front disc brakes, rear drum brakes. Optional Anti-lock Braking System (ABS) on some models.
Passive Features
Passive Safety Features:
Seat belts (driver and passenger), potentially optional driver-side airbag.
💡 Technology Features
Infotainment
Infotainment Features:
Basic AM/FM radio with cassette player. Optional power windows and locks on higher trims.
Driver Assistance
Driver Assistance Features:
Minimal by modern standards. Optional ABS was a key advancement.
Connectivity
Connectivity Features:
N/A (No factory integrated Bluetooth or USB).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles (5,000-8,000 km) or 6 months, whichever comes first (refer to manual for exact specification).
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed.
Spark Plug Replacement:
Every 30,000 miles (48,000 km) for standard plugs.
Timing Belt Replacement:
Critical component. Typically every 60,000-90,000 miles (96,000-144,000 km) or 5-7 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 5W-30 or 10W-30 (refer to manual for specific viscosity based on climate).
Engine Oil Capacity:
Approx. 4.0 US quarts (3.8 liters) with filter change.
Coolant Type:
Toyota Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant with corrosion inhibitors.
Coolant Capacity:
Approx. 5.5 US quarts (5.2 liters).
Brake Fluid Type:
DOT 3.
Transmission Fluid Type Manual:
API GL-4 SAE 75W-90 gear oil.
Transmission Fluid Type Automatic:
Toyota Type T-III or T-IV automatic transmission fluid (or equivalent DEXRON II/III compatible fluid).
Known Issues
Common Issues:
Oil leaks (valve cover gasket, oil pan gasket), exhaust manifold cracks, CV joint wear, alternator failure, minor electrical gremlins.
Rust Prone Areas:
Wheel wells, rocker panels, rear quarter panels, and the undercarriage can be susceptible to rust, especially in areas with road salt.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Toyota is renowned globally for its commitment to quality, durability, and reliability ('QDR').
Model Evolution
Model Evolution 1990:
The fourth generation Tercel, introduced in 1987, featured a more aerodynamic design, improved interiors, and updated engine technology compared to its predecessors. The 1990 model year saw minor refinements and potential feature packaging changes.
Production
Production Years Generation:
1987-1990 (North America)
Manufacturing Locations:
Primarily Japan, with some assembly potentially occurring in other regions.
🏆 Awards & Recognition
Recognitions
Brand Awards:
Toyota consistently ranks high in customer satisfaction and reliability surveys from organizations like J.D. Power.
Ratings
Model Reliability:
The Tercel is generally considered a very reliable vehicle, known for its longevity when properly maintained.