🏷️ Basic Information Identification Make: Audi Model: 100 Generation Code: C4 Model Years Covered: 1991, 1992, 1993, 1994 👋 Introduction Market Position Market Position: The Audi 100 (C4) was positioned as a premium executive sedan and wagon, competing with models like the Mercedes-Benz E-Class and BMW 5 Series of the era, emphasizing comfort, refinement, and understated luxury. Competitive Analysis Competitive Analysis: Offered a strong blend of quattro all-wheel-drive capability, solid build quality, and sophisticated engineering, often outperforming rivals in all-weather traction and offering a more comfortable ride. Key Features Key Features: Pioneering use of galvanized steel for corrosion resistance, advanced quattro all-wheel-drive system, refined interior appointments, robust engine options. Manual Value Proposition Value Proposition: This is the definitive factory resource for anyone owning, maintaining, or repairing a 1991-1994 Audi 100. Its comprehensive coverage ensures that all aspects of the vehicle, from routine service to complex overhauls, are thoroughly documented, saving time and money on repairs. 📋 Manual Details Coverage Areas Coverage Scope: Complete factory service and repair Page Count Page Count: Hundreds Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: Digital (Instant Download) 📖 Manual Coverage Systems Covered Engine Mechanical: Full overhaul, diagnostics, timing belt replacement, piston and ring service, cylinder head repair, crankshaft and bearing service, oil pump, lubrication system. Engine Management: Engine Control Unit (ECU) diagnosis, fuel injection systems (CIS-E, Motronic), ignition systems, emissions control systems, diagnostic trouble codes (DTCs) interpretation. Transmission Manual: Clutch service, gearbox overhaul, shift linkage adjustment, transmission fluid specifications and replacement. Transmission Automatic: Transmission fluid change and inspection, torque converter service, valve body diagnosis, electronic transmission control diagnosis, overhaul procedures. Braking System: Brake pad and rotor replacement, brake caliper service, hydraulic system bleeding, ABS diagnosis and repair, parking brake adjustment. Suspension Steering: Strut and shock absorber replacement, control arm bushings, ball joint service, wheel bearing replacement, power steering system diagnosis and repair, alignment specifications. Electrical System: Wiring diagrams, charging system (alternator, battery), starting system (starter motor), lighting systems, instrument panel functions, comfort electronics, diagnostic procedures for electrical faults. HVAC System: Air conditioning system service, refrigerant charging, heater core replacement, climate control unit diagnosis, blower motor service. Fuel System: Fuel pump testing, fuel filter replacement, fuel injector service, fuel tank inspection and cleaning. Exhaust System: Exhaust manifold repair, catalytic converter replacement, muffler and pipe service, oxygen sensor replacement. Body Interior: Door panel removal, seat adjustment mechanisms, interior trim replacement, exterior trim and panel repair, body panel alignment. Safety Systems: Seat belt mechanisms, airbag system diagnosis (if equipped), restraint system components. Procedures Included Routine Maintenance: Oil and filter changes, fluid level checks, tire rotations, spark plug replacement, belt inspections and replacements. Troubleshooting: Diagnostic procedures for common and complex issues across all major vehicle systems, symptom-based troubleshooting guides. Major Repairs: Engine rebuilds, transmission overhauls, suspension component replacement, brake system overhauls, electrical component diagnosis and replacement. Component Removal Installation: Detailed step-by-step instructions for removing and installing virtually every component of the vehicle. Specifications Data: Torque specifications, clearances, fluid capacities, electrical resistance values, diagnostic parameters. Technical Depth Depth: Comprehensive factory-level detail suitable for professional technicians and advanced DIY enthusiasts. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, suitable for professional printing of individual pages or the entire manual. Binding Type Binding Type Recommendation: Spiral-bound or three-ring binder recommended for workshop use due to page count and frequent reference. Paper Type Paper Type Recommendation: Durable, coated paper stock recommended for workshop environments to resist grease and dirt. Searchability Searchability: Likely contains searchable text for quick access to specific topics. ⚙️ Engine Specifications Primary Engine 1 Engine Code Gasoline V6 2.8L: AAN (12-valve), ABC (12-valve) Displacement Gasoline V6 2.8L: 2.8 Liters (2771 cc) Configuration Gasoline V6 2.8L: 60-degree V6, SOHC (Single Overhead Camshaft) Bore X Stroke Gasoline V6 2.8L: 82.5 mm x 91.3 mm Compression Ratio Gasoline V6 2.8L: 10.3:1 Horsepower Gasoline V6 2.8L: Approximately 172 hp @ 5500 rpm (may vary slightly by year/market) Torque Gasoline V6 2.8L: Approximately 200 lb-ft @ 3000 rpm (may vary slightly by year/market) Primary Engine 2 Engine Code Gasoline I5 2.5L: AAU (20-valve Turbo), AAE (20-valve) Displacement Gasoline I5 2.5L: 2.5 Liters (2474 cc) Configuration Gasoline I5 2.5L: Inline 5-cylinder, DOHC (Double Overhead Camshaft) Bore X Stroke Gasoline I5 2.5L: 81.0 mm x 95.5 mm Compression Ratio Gasoline I5 2.5L: 10.0:1 (Turbo), 10.3:1 (Non-turbo) Horsepower Gasoline I5 2.5L Turbo: Approximately 227 hp @ 5500 rpm (S6, Ur-S) Torque Gasoline I5 2.5L Turbo: Approximately 251 lb-ft @ 3000 rpm (S6, Ur-S) Fuel System Fuel Injection Type: Bosch CIS-E (Continuous Injection System - Electronic) and later Motronic. Fuel Type Fuel Type: Unleaded gasoline (91 octane or higher recommended). 🔧 Transmission Standard Transmission Standard Transmission Type: 5-speed manual transmission (Type 016). Optional Transmission Optional Transmission Type: 4-speed automatic transmission (Type 097). Features Drivetrain: Standard front-wheel drive (FWD)...
The Audi 100 (C4) was positioned as a premium executive sedan and wagon, competing with models like the Mercedes-Benz E-Class and BMW 5 Series of the era, emphasizing comfort, refinement, and understated luxury.
Competitive Analysis
Competitive Analysis:
Offered a strong blend of quattro all-wheel-drive capability, solid build quality, and sophisticated engineering, often outperforming rivals in all-weather traction and offering a more comfortable ride.
Key Features
Key Features:
Pioneering use of galvanized steel for corrosion resistance, advanced quattro all-wheel-drive system, refined interior appointments, robust engine options.
Manual Value Proposition
Value Proposition:
This is the definitive factory resource for anyone owning, maintaining, or repairing a 1991-1994 Audi 100. Its comprehensive coverage ensures that all aspects of the vehicle, from routine service to complex overhauls, are thoroughly documented, saving time and money on repairs.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete factory service and repair
Page Count
Page Count:
Hundreds
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (Instant Download)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full overhaul, diagnostics, timing belt replacement, piston and ring service, cylinder head repair, crankshaft and bearing service, oil pump, lubrication system.
Engine Management:
Engine Control Unit (ECU) diagnosis, fuel injection systems (CIS-E, Motronic), ignition systems, emissions control systems, diagnostic trouble codes (DTCs) interpretation.
Transmission fluid change and inspection, torque converter service, valve body diagnosis, electronic transmission control diagnosis, overhaul procedures.
Braking System:
Brake pad and rotor replacement, brake caliper service, hydraulic system bleeding, ABS diagnosis and repair, parking brake adjustment.
Suspension Steering:
Strut and shock absorber replacement, control arm bushings, ball joint service, wheel bearing replacement, power steering system diagnosis and repair, alignment specifications.
Electrical System:
Wiring diagrams, charging system (alternator, battery), starting system (starter motor), lighting systems, instrument panel functions, comfort electronics, diagnostic procedures for electrical faults.
HVAC System:
Air conditioning system service, refrigerant charging, heater core replacement, climate control unit diagnosis, blower motor service.
Fuel System:
Fuel pump testing, fuel filter replacement, fuel injector service, fuel tank inspection and cleaning.
Bosch CIS-E (Continuous Injection System - Electronic) and later Motronic.
Fuel Type
Fuel Type:
Unleaded gasoline (91 octane or higher recommended).
🔧 Transmission
Standard Transmission
Standard Transmission Type:
5-speed manual transmission (Type 016).
Optional Transmission
Optional Transmission Type:
4-speed automatic transmission (Type 097).
Features
Drivetrain:
Standard front-wheel drive (FWD) or optional quattro permanent all-wheel drive.
Fluid Specifications
Manual Transmission Fluid:
API GL-4 SAE 75W-90 synthetic gear oil is generally recommended. Check manual for specific Audi part numbers.
Automatic Transmission Fluid:
G 052 162 A1 or equivalent ATF (Automatic Transmission Fluid) meeting Audi specifications. Check manual for specific part numbers and change intervals.
📐 Dimensions
Exterior Sedan
Length:
Approx. 4.82 meters (189.8 inches)
Width:
Approx. 1.79 meters (70.5 inches)
Height:
Approx. 1.42 meters (55.9 inches)
Exterior Wagon
Length:
Approx. 4.79 meters (188.6 inches)
Width:
Approx. 1.79 meters (70.5 inches)
Height:
Approx. 1.44 meters (56.7 inches)
Wheelbase
Wheelbase:
Approx. 2.70 meters (106.3 inches)
Weights
Curb Weight Sedan:
Approx. 1450-1600 kg (3200-3530 lbs), depending on engine and options.
Curb Weight Wagon:
Approx. 1550-1700 kg (3417-3748 lbs), depending on engine and options.
Gross Vehicle Weight Rating:
Typically around 2000-2100 kg (4400-4630 lbs).
Wheel Bolt Pattern:
5x112mm
Dimensions
Lug Nut Torque:
140 Nm (103 lb-ft)
🛡️ Safety Features
Ratings
Safety Ratings Era:
While official NCAP ratings were less common for this era, the C4 generation was known for its robust safety cage and excellent crashworthiness for its time.
Active Features
Active Safety Features:
Available Anti-lock Braking System (ABS), Quattro all-wheel drive for enhanced traction and stability.
Passive Features
Passive Safety Features:
Reinforced safety cell, energy-absorbing crumple zones, side-impact protection beams, driver and front passenger airbags (often standard on later models), height-adjustable seatbelts with pre-tensioners.
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM stereo with cassette player, optional CD player, manual or semi-automatic climate control.
Driver Assistance
Driver Assistance Features:
Cruise control, trip computer (on some models).
Connectivity
Connectivity Features:
Limited to basic radio features; no integrated Bluetooth or navigation systems common to modern vehicles.
🔧 Maintenance
Service Intervals Oil
Oil Change Interval:
Typically every 7,500 to 10,000 miles (12,000 to 16,000 km) or 12 months, depending on driving conditions and oil type used. Consult manual for precise intervals.
Service Intervals Fluids
Coolant Change Interval:
Every 2-3 years or as specified in the manual. Use G11 coolant (or equivalent). Capacity approx. 8.0-9.0 liters.
Brake Fluid Change Interval:
Every 2 years. Use DOT 4 brake fluid.
Service Intervals Timing Belt
Timing Belt Replacement Interval:
Crucial for V6 and 5-cylinder engines. Typically 50,000 to 60,000 miles (80,000 to 96,000 km) or 4-5 years. Failure can cause catastrophic engine damage.
Fluid Specifications Oil
Engine Oil Specification:
API SG or higher, SAE 5W-40 or 10W-40 recommended for most conditions. Consult manual for specific viscosity based on temperature. Capacity approx. 5.0-5.5 liters (V6) / 4.5 liters (I5).
Fluid Specifications Coolant
Coolant Type:
Audi/VW G11 coolant (blue/green) or equivalent silicate-free antifreeze.
Known Issues
Electrical Issues:
Degradation of wiring harness insulation (especially around the engine bay), failure of ABS sensors and control modules, window regulator failures, central locking system malfunctions.
Engine Issues:
Oil leaks from valve cover gaskets and oil pan gaskets, coolant leaks from hoses and thermostat housing, timing belt tensioner failure (critical), fuel distributor leaks (CIS-E), potential for camshaft wear on high-mileage engines.
Suspension Steering Issues:
Wear in control arm bushings, tie rod ends, and ball joints leading to steering looseness and premature tire wear. Power steering pump leaks.
HVAC Issues:
Leaking heater core, AC compressor clutch failure, climate control unit malfunctions, blower motor resistor failure.
Audi, part of the Volkswagen Group, has a long history of engineering innovation, particularly with its quattro all-wheel-drive system and pioneering use of galvanized steel for corrosion resistance, establishing a reputation for quality and durability.
Model Evolution
Model Evolution:
The 100 model line represented Audi's flagship offering in the executive class. The C4 generation, launched in 1991, replaced the C3. It featured a more rounded and aerodynamic design, improved interior luxury, and introduced the powerful 2.8L V6 engine, along with the 2.5L TDI diesel and the potent 20-valve 2.2L turbo engine for the S4/Ur-S models. The C4 platform also served as the basis for the Audi A6.
Production Years
Production Years:
1991-1994
Manufacturing Locations
Manufacturing Locations:
Primarily Ingolstadt and Neckarsulm, Germany.
🏆 Awards & Recognition
Recognitions
Recognitions:
The C4 Audi 100 was widely praised for its build quality, safety, and refined driving experience, often cited in period reviews as a strong contender in the luxury sedan segment. Its quattro system was a significant selling point.