1991-1999 Mitsubishi 3000GT (Mitsubishi GTO/Dodge Stealth) Workshop Repair Service Manual-630MB
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🏷️ Basic Information Identification Make: Mitsubishi Model: 3000GT Alternative Model Names: GTO (Japan), Dodge Stealth (North America) Production Years Covered: 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999 Model Generation: First Generation (Z15A, Z16A) Codes Chassis Codes: Z15A (FWD), Z16A (AWD) 👋 Introduction Market Position Vehicle Segment: Sports Grand Tourer (GT) Target Audience: Enthusiasts seeking high-performance, technologically advanced Japanese sports cars. Competitive Analysis Key Competitors: Nissan 300ZX (Z32), Toyota Supra (Mk3/Mk4), Mazda RX-7 (FD), Chevrolet Corvette. Key Features Design Philosophy: Flagship sports car with advanced technology, aerodynamic styling, and powerful performance. Technological Advancements: All-wheel drive (optional), active aerodynamics (active front spoiler, rear wing), four-wheel steering (4WS/AWS), electronically controlled suspension (ECS). Manual Utility Value Proposition: Empowers owners to perform repairs and maintenance themselves, saving significant costs and increasing vehicle understanding and longevity. Ease Of Use: Designed with step-by-step instructions and clear illustrations to make complex repairs accessible to both novice and experienced DIY mechanics. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair procedures for all Mitsubishi 3000GT/GTO and Dodge Stealth models and engines. Regional Coverage: Global models, including Japanese market (GTO) and North American market (3000GT, Dodge Stealth). Page Count Estimated Page Count: Likely several thousand pages in equivalent print format, given the 630MB file size and comprehensive coverage. Manual Type Type: Workshop Repair Service Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine overhaul, rebuilding, performance tuning, fuel system, exhaust system, timing belt service, serpentine belt routing. Drivetrain: Transmission (manual and automatic), transaxle, clutch, U-joint and CV-joint service, differential. Chassis: Suspension (front and rear), steering system, wheel alignment procedures and specifications, shocks. Brakes: Brake system servicing, repair procedures, troubleshooting, ABS (if applicable). Body And Frame: Body structure, frame repair, mounting, door mechanisms, glass, sunroof, interior trim. Electrical And Electronics: Battery and charging systems, lighting, audio systems, instrumentation and warning systems, electrical distribution, extensive wiring diagrams. Climate Control: Air conditioning service, refrigerant capacities, heating and ventilation system. Procedures Included General Maintenance: Factory recommended maintenance schedules and charts, fluid changes, filter replacements. Troubleshooting And Diagnostics: Diagnostic trouble codes (DTCs), computer diagnostic trouble tree charts, general troubleshooting guides, drivability concerns. Repair Procedures: Step-by-step instructions for all major repair and component replacement tasks, from minor adjustments to complete overhauls. Component Rebuilding: Detailed instructions for engine overhauls, transmission rebuilds, and other major component servicing. Specialty Procedures: Timing belt replacement, sunroof service, brake servicing, CV-joint service, alignment procedures. Technical Depth Depth: Comprehensive, covering everything from basic adjustments to complete engine and transmission rebuilds. Includes detailed diagnostic procedures and factory specifications. Illustrations: Hundreds of detailed illustrations, exploded diagrams, drawings, and photos. Wiring Diagrams: Complete and detailed wiring diagrams for all electrical systems. Torque Specifications: Complete torque specifications for all fasteners and components. Vacuum Diagrams: Vacuum diagrams for engine and emission control systems. 📊 Manual Specifications File Format Format: PDF File Size: 630MB Compatibility: All versions of Windows, Mac, iOS, BB, Android, etc. (Requires PDF Reader). Print Quality Printability: Yes, all pages are printable. Searchability: Likely searchable text content within the PDF for efficient information retrieval. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Family: Mitsubishi 6G7x V6 SOHC/DOHC Engine Code Base: 6G72 Engine Variants Naturally Aspirated Engine: 3.0L V6 SOHC (220 hp @ 6000 rpm, 205 lb-ft @ 4500 rpm) Twin Turbo Engine: 3.0L V6 DOHC Twin-Turbo (300 hp @ 6000 rpm, 307 lb-ft @ 4500 rpm in earlier models; later models up to 320 hp) Sl Twin Turbo Engine: 3.0L V6 DOHC Twin-Turbo (300 hp @ 6000 rpm, 307 lb-ft @ 4500 rpm) - Primarily for Dodge Stealth R/T Twin-Turbo and Mitsubishi 3000GT VR-4. Later Generation Twin Turbo: 3.0L V6 DOHC Twin-Turbo (320 hp @ 6000 rpm, 315 lb-ft @ 4500 rpm) - Post 1994 model year updates, including Active Aerodynamics and ECS. Performance Horsepower Range: 220 hp to 320 hp Torque Range: 205 lb-ft to 315 lb-ft Fuel System Induction Type: Multi-point fuel injection (MPI), Twin-Turbocharged (intercooled) Fuel Type: Premium Unleaded Gasoline Maintenance Timing Belt: Required for all 6G72 engines; critical maintenance item with specific replacement intervals (e.g., 60,000 miles or 5 years). Manual details replacement procedure. Oil Type: Refer to manual for specific viscosity (e.g., 5W-30 or 10W-30) and API classification. Coolant Type: Refer to manual for specific type and mixture ratio (typically a 50/50 mix of ethylene glycol and distilled water). 🔧 Transmission Standard Transmission Type: 5-speed manual transmission Optional Transmission Type: 4-speed automatic transmission (with electronic control) Features AWD System: Sophisticated electronically controlled all-wheel-drive system (available on VR-4 and R/T Twin-Turbo models). Transfer Case: Integral part of the AWD system, detailed in the manual. Maintenance Manual Transmission Fluid: Refer to manual for specific API GL-4 or GL-5 gear oil specification and capacity. Automatic Transmission Fluid: Refer to manual for...
Comprehensive, covering everything from basic adjustments to complete engine and transmission rebuilds. Includes detailed diagnostic procedures and factory specifications.
Illustrations:
Hundreds of detailed illustrations, exploded diagrams, drawings, and photos.
Wiring Diagrams:
Complete and detailed wiring diagrams for all electrical systems.
Torque Specifications:
Complete torque specifications for all fasteners and components.
Vacuum Diagrams:
Vacuum diagrams for engine and emission control systems.
📊 Manual Specifications
File Format
Format:
PDF
File Size:
630MB
Compatibility:
All versions of Windows, Mac, iOS, BB, Android, etc. (Requires PDF Reader).
Print Quality
Printability:
Yes, all pages are printable.
Searchability:
Likely searchable text content within the PDF for efficient information retrieval.
Required for all 6G72 engines; critical maintenance item with specific replacement intervals (e.g., 60,000 miles or 5 years). Manual details replacement procedure.
Oil Type:
Refer to manual for specific viscosity (e.g., 5W-30 or 10W-30) and API classification.
Coolant Type:
Refer to manual for specific type and mixture ratio (typically a 50/50 mix of ethylene glycol and distilled water).
Sophisticated electronically controlled all-wheel-drive system (available on VR-4 and R/T Twin-Turbo models).
Transfer Case:
Integral part of the AWD system, detailed in the manual.
Maintenance
Manual Transmission Fluid:
Refer to manual for specific API GL-4 or GL-5 gear oil specification and capacity.
Automatic Transmission Fluid:
Refer to manual for specific ATF type (e.g., Dexron) and capacity.
📐 Dimensions
Exterior
Length:
Approx. 183.9 inches
Width:
Approx. 70.2 inches
Height:
Approx. 49.0 inches
Wheelbase:
Approx. 97.2 inches
Ground Clearance:
Varies by model and suspension, typically around 5-6 inches.
Interior
Seating Capacity:
2+2 seating configuration
Weights
Curb Weight:
Approx. 3,450 lbs to 3,850 lbs depending on configuration (FWD, AWD, manual/auto).
🛡️ Safety Features
Ratings
Crash Test Data:
Refer to the manual for specific testing data, though comprehensive independent ratings from this era are less common than today.
Active Features
Active Aerodynamics:
Adjustable front spoiler and rear wing for optimized downforce and drag reduction at speed (standard on later VR-4/R/T models).
Four Wheel Steering:
Active Four-Wheel Steering (AWS) improved high-speed stability and low-speed maneuverability. Manual details system operation and service.
Passive Features
Airbags:
Driver and passenger airbags (standard on most models from mid-generation onwards).
Seatbelts:
Three-point seatbelts with pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory premium audio systems, often with cassette players and CD changers (optional). Manual covers troubleshooting and speaker replacement.
Driver Assistance
Cruise Control:
Standard electronic cruise control system.
Anti Lock Brakes:
ABS standard on most models, especially higher trims. Manual provides diagnostic codes and repair procedures.
Connectivity
Diagnostic Ports:
OBD-I (early models) or OBD-II (later models) diagnostic connectors. Manual details access and troubleshooting protocols.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 3,750-7,500 miles or 6-12 months, depending on driving conditions. Manual provides detailed recommendations.
Timing Belt Replacement:
Crucial interval, often around 60,000 miles or 5 years. Failure can cause catastrophic engine damage. Manual details the procedure and related components (tensioners, idlers, water pump).
Transmission Service:
Fluid changes recommended periodically (e.g., every 30,000-60,000 miles). Manual provides specific intervals for manual and automatic transmissions.
Coolant Flush:
Recommended every 30,000 miles or 2 years. Manual specifies type and capacity.
Fluid Specifications
Engine Oil Viscosity:
Consult manual; typically 5W-30 or 10W-30 synthetic blend or full synthetic.
Coolant:
Ethylene Glycol-based antifreeze, 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4, depending on specific system requirements. Manual specifies.
Known Issues
Active Aero Failure:
Actuators and control modules for active aero can fail over time, leading to non-functional spoilers/wings. Manual provides diagnostic procedures.
Ecs Failure:
Electronically Controlled Suspension (ECS) components (shocks, sensors, control unit) can be prone to failure. Manual is essential for diagnosis and repair.
Intercooler Leaks:
Turbocharged models can develop leaks in intercooler piping, affecting performance. Manual guides inspection and repair.
Clutch Wear:
Heavy use or aggressive driving can lead to accelerated clutch wear. Manual provides replacement procedures.
Fuel Pump Reliability:
Early models sometimes experienced fuel pump issues. Manual covers diagnosis and replacement.
📚 Vehicle History
Brand Heritage
Mitsubishi Sports Cars:
Continues Mitsubishi's legacy of performance vehicles, following in the footsteps of models like the Starion and Lancer Evolution (though Evolution was primarily rally-focused).
Model Evolution
Original Launch:
Introduced in 1991 as Mitsubishi's flagship sports car, designed to compete with established European and Japanese GTs.
Facelift Updates:
Significant facelift for the 1994 model year, introducing smoother bodywork, a new dashboard, Active Aerodynamics, and revised ECS. Dodge Stealth also received similar updates. Manual covers both pre- and post-facelift configurations.
Production
Manufacturing Location:
Japan
Discontinuation:
Production ended in 2000 for the 3000GT, with the Dodge Stealth being discontinued earlier.
🏆 Awards & Recognition
Recognitions
Performance Acclaim:
Consistently recognized in automotive press for its advanced technology, styling, and performance capabilities upon release. Often cited as a benchmark Japanese sports car.
Design Acclaim:
Praised for its futuristic and aerodynamic design, which was a significant departure from many contemporaries.