1991 Pontiac Lemans Service & Repair Manual Software
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🏷️ Basic Information
Identification
Make:
Pontiac
Model:
Lemans
Year:
1991
Codes
Chassis Code:
T-Body
Platform:
GM T-Body
👋 Introduction
Market Position
Target Audience:
DIY Enthusiasts, Independent Repair Shops
Competitive Analysis
Advantage:
Licensed OE Data, Convenience of Digital Format, Cost-Effective Alternative to Printed Manuals
Key Features
Content Source:
Licensed OE Materials from RepairSurge
User Experience:
Instant Online Access, Push-Button Information Retrieval
📋 Manual Details
Coverage Areas
Primary Coverage:
North America
Language:
English
Manual Type
Type:
Service and Repair Manual Software
Format
Digital Format:
Online Access (Web Browser)
Access
Duration:
1 Year (Renewable)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Drivetrain
Chassis:
Suspension, Steering, Brakes
Electrical:
Wiring Diagrams, Lighting, Ignition, Starting, Charging
Comfort And Convenience:
Heating, Ventilation, Air Conditioning (HVAC), Interior Components
Body:
Body Repair, Exterior Trim, Doors, Windows
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements
Diagnostics:
Troubleshooting Guides, Symptom-Based Diagnostics
Repair:
Component Replacement, System Overhaul, Component Reassembly
Specifications:
Torque Specifications, Clearances, Tolerances
Technical Depth
Depth Level:
Comprehensive (OE Licensed Factory Information)
Diagnostic Tools:
Diagnostic Procedures (may require specific tools not included)
📊 Manual Specifications
File Format
Digital Access Method:
Web Browser Compatible (PC, Laptop, Smartphone, Tablet)
Print Quality
Print Capability:
Printable pages (user responsibility)
Binding Type
Binding:
N/A (Digital Software)
Paper Type
Paper:
N/A (Digital Software)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
L40 (2.0L MFI 4-Cyl)
Engine Code 2:
LG5 (2.5L MFI 4-Cyl - J-Car based)
Engine Code 3:
LU9 (3.1L MFI V6)
Performance
Horsepower 2.0L:
Approx. 96 hp @ 4800 rpm
Torque 2.0L:
Approx. 117 lb-ft @ 2400 rpm
Horsepower 2.5L:
Approx. 112 hp @ 4400 rpm
Torque 2.5L:
Approx. 148 lb-ft @ 2400 rpm
Horsepower 3.1L V6:
Approx. 135 hp @ 4400 rpm
Torque 3.1L V6:
Approx. 170 lb-ft @ 2800 rpm
Fuel System
Fuel Delivery 4Cyl:
Multi-Point Fuel Injection (MFI)
Fuel Delivery V6:
Multi-Point Fuel Injection (MFI)
🔧 Transmission
Standard
Transmission Options 4Cyl:
4-Speed Manual, 3-Speed Automatic (THM-125C)
Transmission Options V6:
3-Speed Automatic (THM-125C)
Optional
Manual Transmission Availability:
Likely limited to base models/engines
Features
Automatic Transmission Control:
Electronic Control
Fluid Specifications
Automatic Transmission Fluid:
Dexron III (or equivalent)
📐 Dimensions
Exterior
Body Styles:
2-Door Coupe, 4-Door Sedan, 5-Door Hatchback
Weights
Curb Weight Range:
Approx. 2600-2900 lbs
🛡️ Safety Features
Ratings
NHTSA Rating 1991:
Not readily available for this specific year/model.
Active Features
ABS:
Optional (typically on higher trims or specific models)
Passive Features
Airbags:
Driver-side airbag standard, Passenger airbag optional (depending on market/trim)
Seatbelts:
Front 3-point, Rear 2-point or 3-point (depending on seat)
💡 Technology Features
Infotainment
Audio System:
AM/FM Radio, Cassette Player (Optional CD Player on some models)
Speaker Configuration:
Typically 2 or 4 speakers
Driver Assistance
Cruise Control:
Optional
Connectivity
Connectivity Features:
N/A (Pre-modern connectivity era)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months (refer to manual for specific recommendation)
Transmission Fluid Change:
Every 30,000-50,000 miles or 2-3 years (severe use may require sooner)
Spark Plug Replacement:
Approx. 30,000-60,000 miles (depending on plug type)
Fluid Specifications
Engine Oil Type:
API SG/SH, SAE 5W-30 or 10W-30 (check owner's manual for specific recommendation based on temperature)
Coolant Type:
GM Type 1 (Green) or Dex-Cool (Orange) compatible antifreeze/coolant
Brake Fluid Type:
DOT 3
Known Issues
Common Complaints Engine:
Oil leaks, starter issues, minor cooling system leaks.
Common Complaints Suspension:
Worn ball joints, tie rod ends, and bushings due to age.
Common Complaints Electrical:
Issues with power windows, door locks, and dashboard warning lights.
Common Complaints Body:
Rust in wheel wells, rocker panels, and around windows; fading paint.
📚 Vehicle History
Brand Heritage
Manufacturer:
Pontiac (Division of General Motors)
Model Evolution
Platform Basis:
GM T-Body platform, shared with Chevrolet Cavalier, Oldsmobile Firenza, Buick Skyhawk.
Design Era:
Early 1990s GM compact car design, focusing on fuel efficiency and affordability.
Production
Production Years:
1984-1991 (for this generation of LeMans)
Manufacturing Location:
Lordstown, Ohio, USA (GM Assembly Plant)
🏆 Awards & Recognition
Recognitions
Industry Recognition:
N/A (The LeMans was primarily positioned as an economy car and did not typically receive performance or design awards.)