BMW 328 328i 1992-1998 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Variant: 328i Model Code: E36 Generation Generation Name: E36 Generation Years: 1991-1999 (Global), 1992-1998 (North America) Codes Chassis Code: E36 👋 Introduction Market Position Segment: Compact Executive Sedan/Coupe Target Audience: Enthusiasts, DIY mechanics, professional technicians seeking in-depth repair information Competitive Analysis Key Competitors: Mercedes-Benz C-Class (W202), Audi A4 (B5), Lexus ES300 Key Features Vehicle Driving Dynamics: Renowned for its balanced chassis, rear-wheel drive, and engaging driving experience Engine Performance: Powerful inline-six engines offering smooth power delivery Key Features Manual Manual Value Proposition: Provides the definitive resource for maintaining and repairing the E36 328i accurately and efficiently 📋 Manual Details Coverage Areas Covered Years: 1992, 1993, 1994, 1995, 1996, 1997, 1998 Covered Models: BMW 328i (E36) Page Count Estimated Page Count: Hundreds (Specific count varies by publisher, but factory manuals are typically extensive) Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: Download PDF File Format Details: PDF (Portable Document Format) allowing for digital access and printing of specific pages Print Quality Print Quality: High-resolution for clear text and diagrams, suitable for printing Binding Type Binding Type: N/A (Digital Download PDF) Paper Type Paper Type: N/A (Digital Download PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, timing, lubrication, cooling Engine Management: Fuel injection (Motronic), ignition system, emission controls, sensors, actuators Transmission Manual: Clutch, gearbox, driveshafts, linkage Transmission Automatic: Automatic transmission operation, valve body, torque converter, control systems Suspension: Front and rear suspension systems, struts, shocks, control arms, bushings, alignment Brakes: Hydraulic system, ABS (Anti-lock Braking System), brake pads, rotors, calipers, bleeding procedures Steering: Power steering system, steering rack, column, linkage Electrical System: Battery, charging system, starter, lighting, ignition, engine management electronics Body And Chassis: Body panels, doors, windows, interior trim, chassis components, corrosion protection Heating Ventilation Air Conditioning HVAC: HVAC system components, refrigerant, climate control, blower motor, evaporator, condenser Body Electronics: Central locking, power windows, mirrors, alarm system, instrument cluster Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, spark plug replacement, belt inspection Diagnostic Procedures: Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics Repair Procedures: Step-by-step instructions for component removal, installation, and adjustment Component Overhaul: Detailed procedures for rebuilding engines, transmissions, and other major components Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems Torque Specifications: Precise torque values for all critical fasteners Special Tools: Identification and usage of specialized tools required for specific repairs Technical Depth Depth Level: Comprehensive, from basic maintenance to full engine rebuilds and advanced diagnostics Diagnostic Tools: Information relevant to using BMW's diagnostic tools (e.g., DIS, GT1) and common OBD-II scanners ⚙️ Engine Specifications Primary Engine Engine Code: M52B28 Engine Type: Naturally aspirated inline-six cylinder, DOHC, 24 valves Displacement: 2.8 liters (2793 cc) Performance Horsepower: 190 hp @ 5300 rpm Torque: 206 lb-ft @ 3950 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (BMW Motronic M5.2) Recommended Fuel: Premium Unleaded Gasoline (91 Octane or higher) Engine Codes Internal Engine Variant Codes: M52B28TU (for later 1998 models, depending on market) 🔧 Transmission Standard Transmission Type Std: 5-speed Manual (Getrag 260/6) Optional Transmission Type Opt: 4-speed Automatic (ZF 4HP22 EH) Features Clutch Type: Hydraulically actuated single dry plate clutch Transmission Fluid Spec Manual: BMW MTF LT-2 or equivalent (e.g., Pentosin MTF2) Transmission Fluid Spec Automatic: BMW ATF LT-3 or equivalent (e.g., Dexron III) 📐 Dimensions Exterior Wheelbase: 106.0 inches (2690 mm) Length: 174.7 inches (4438 mm) Width: 68.7 inches (1745 mm) Height: 54.2 inches (1377 mm) Weights Curb Weight Manual: Approx. 3,300 lbs (1497 kg) Curb Weight Automatic: Approx. 3,375 lbs (1531 kg) Gross Vehicle Weight Rating Gvwr: Approx. 4,300 lbs (1950 kg) 🛡️ Safety Features Ratings NHTSA Front Crash Test Rating: 4 Stars (Driver), 4 Stars (Passenger) - Model year dependent, generally good for its era. Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional ASC+T (Automatic Stability Control + Traction) Passive Features Airbags: Driver and passenger front airbags Seatbelts: 3-point front and rear seatbelts with pre-tensioners Chassis Design: Reinforced safety cell, crumple zones 💡 Technology Features Infotainment Head Unit: BMW Bavaria C Radio/Cassette, optional CD player, available with premium audio systems (e.g., Harman Kardon) Navigation: Optional GPS navigation system (BMW Navigation System III) Driver Assistance Cruise Control: Standard cruise control Parking Assistance: Rear parking sensors (optional on some models) Connectivity Phone Integration: Optional BMW On-Board Phone system 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500-10,000 miles or annually, depending on driving conditions (refer to manual for specific details based on oil quality) Coolant Flush Interval: Every 2-4 years, depending on coolant type (BMW recommends long-life coolant) Spark Plug Replacement: Approx. 60,000 miles (depending on spark plug type used) Transmission Fluid Change: Manual: Check as needed, generally long-life. Automatic: Typically every 50,000-60,000 miles (though BMW often stated...
M52B28TU (for later 1998 models, depending on market)
🔧 Transmission
Standard
Transmission Type Std:
5-speed Manual (Getrag 260/6)
Optional
Transmission Type Opt:
4-speed Automatic (ZF 4HP22 EH)
Features
Clutch Type:
Hydraulically actuated single dry plate clutch
Transmission Fluid Spec Manual:
BMW MTF LT-2 or equivalent (e.g., Pentosin MTF2)
Transmission Fluid Spec Automatic:
BMW ATF LT-3 or equivalent (e.g., Dexron III)
📐 Dimensions
Exterior
Wheelbase:
106.0 inches (2690 mm)
Length:
174.7 inches (4438 mm)
Width:
68.7 inches (1745 mm)
Height:
54.2 inches (1377 mm)
Weights
Curb Weight Manual:
Approx. 3,300 lbs (1497 kg)
Curb Weight Automatic:
Approx. 3,375 lbs (1531 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 4,300 lbs (1950 kg)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Rating:
4 Stars (Driver), 4 Stars (Passenger) - Model year dependent, generally good for its era.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional ASC+T (Automatic Stability Control + Traction)
Passive Features
Airbags:
Driver and passenger front airbags
Seatbelts:
3-point front and rear seatbelts with pre-tensioners
Chassis Design:
Reinforced safety cell, crumple zones
💡 Technology Features
Infotainment
Head Unit:
BMW Bavaria C Radio/Cassette, optional CD player, available with premium audio systems (e.g., Harman Kardon)
Navigation:
Optional GPS navigation system (BMW Navigation System III)
Driver Assistance
Cruise Control:
Standard cruise control
Parking Assistance:
Rear parking sensors (optional on some models)
Connectivity
Phone Integration:
Optional BMW On-Board Phone system
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500-10,000 miles or annually, depending on driving conditions (refer to manual for specific details based on oil quality)
Coolant Flush Interval:
Every 2-4 years, depending on coolant type (BMW recommends long-life coolant)
Spark Plug Replacement:
Approx. 60,000 miles (depending on spark plug type used)
Transmission Fluid Change:
Manual: Check as needed, generally long-life. Automatic: Typically every 50,000-60,000 miles (though BMW often stated 'lifetime' for some transmissions, a change is recommended for longevity).
Fluid Specifications
Engine Oil Spec:
SAE 5W-30 or 5W-40 synthetic oil meeting BMW LL-98 or LL-01 specifications (check manual for precise approval)
Coolant Type:
BMW Blue or Green Antifreeze/Coolant (G48 Ethylene Glycol based) or approved equivalent.
Brake Fluid Spec:
DOT 4
Known Issues
Common Issues:
VANOS (Variable Valve Timing) unit seal wear, cooling system leaks (plastic expansion tank, water pump), oil filter housing gasket leaks, ABS sensor failures, subframe mounting reinforcement (preemptive measure for some chassis).
Maintenance Focus Points:
Regular inspection of cooling system components, VANOS system health checks, and subframe integrity are crucial for long-term reliability.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW has a long-standing reputation for performance, engineering excellence, and luxury in the automotive industry.
Model Evolution
E36 Introduction:
The E36 3 Series succeeded the popular E30 and was produced from 1991 to 1999, representing a significant advancement in design and technology.
328I Placement:
The 328i was introduced in 1996 as a replacement for the 325i, offering increased displacement and power from the new M52 engine.
Production
Production Years Model:
1996-1999
Manufacturing Locations:
Germany (Dingolfing, Munich), South Africa, USA (Spartanburg - for convertible/coupe variants)
🏆 Awards & Recognition
Recognitions
Car And Driver Ten Best:
While not specific to the 328i, the E36 3 Series platform frequently appeared on Car and Driver's '10Best' lists during its production run for its driving dynamics.
Ratings
Automotive Press Reviews:
Consistently praised by automotive journalists for its handling, engine performance, and overall driver engagement.