The Mazda RX-7, specifically the third generation (FD3S) produced from 1992 to 2002, stands as an iconic sports car celebrated for its distinctive sequential twin-turbo rotary engine, balanced chassis, and captivating styling. This rear-wheel-drive performance machine, often compared to contemporaries like the Nissan 300ZX and Toyota Supra, offered exhilarating driving dynamics and a unique mechanical character that appealed to enthusiasts. Mazda's rich heritage with the Wankel rotary engine is epitomized in the RX-7, making it a standout in automotive history for its engineering innovation and driving purity. This comprehensive workshop service repair manual provides essential information for the maintenance and repair of Mazda RX-7 models from 1992 through 2002, covering North American, Japanese, European, and Australian market variants. It delves into detailed procedures for all major systems, including the rotary powertrain, chassis, and electrical components. Owners, mechanics, and technicians will find invaluable guidance on scheduled maintenance, troubleshooting common issues such as apex seal wear and ignition system problems, as well as in-depth repair instructions for engine rebuilds, transmission servicing, and diagnostics. The manual's extensive scope ensures that users have the resources necessary to preserve the performance and longevity of this unique sports car. 🏷️ Basic Information Identification Make: Mazda Model: RX-7 Model Code: FD3S (Third Generation) Generation Generation Designation: Third Generation Generation Years: 1992-2002 Codes Covered Years: 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002 👋 Introduction Market Position Segment: Sports Car / Grand Tourer Target Audience: Enthusiast owners, independent repair shops, performance tuners Competitive Analysis Key Rivals: Nissan 300ZX (Z32), Toyota Supra (Mk IV), Mitsubishi 3000GT/GTO, Porsche 968 Key Features Unique Selling Proposition: Sequential twin-turbo rotary engine, balanced chassis, iconic styling Manual Value Proposition: Essential resource for maintaining and repairing the unique rotary engine and advanced systems of the FD RX-7, crucial for longevity and performance. 📋 Manual Details Coverage Areas Primary Coverage: North American and Japanese Market Models Secondary Coverage: European and Australian Market Models (may have regional variations not explicitly detailed) Page Count Estimated Page Count: Over 2000 pages (typical for comprehensive workshop manuals) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Rotary Engine (13B-REW), Fuel System, Ignition System, Exhaust System, Lubrication System, Cooling System, Transmission (Manual & Automatic), Drivetrain (Rear Wheel Drive) Chassis: Suspension (Front & Rear), Steering System, Brakes (ABS, Front & Rear Components), Wheels & Tires Body And Electrical: Body Panels & Structure, Interior Trim, HVAC System, Lighting System, Instrumentation, Power Accessories, Wiring Diagrams, ECUs, SRS (Airbag) System Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes (Engine Oil, Transmission Fluid, Brake Fluid, Coolant), Filter Replacements, Spark Plug Replacement, Belt Inspection/Replacement Repair: Engine Overhaul (Apex Seal Replacement, Rotor Housing Inspection), Turbocharger Repair/Replacement, Fuel Injector Servicing, Transmission Rebuilding, Brake Component Replacement, Suspension Bushing Replacement, Electrical Component Diagnosis and Repair Diagnostics And Troubleshooting: Engine Performance Issues, Misfires, Overheating, Electrical Faults, HVAC Problems, DTC (Diagnostic Trouble Code) Interpretation Technical Depth Depth: Comprehensive: Covers everything from basic fluid changes to complete engine and transmission rebuilds, including detailed wiring diagrams and diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable (allows for quick keyword lookups) Print Quality Printability: Printable (can be printed page by page or as a complete document) Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: 13B-REW Engine Type: Twin-Rotor, Wankel Rotary Aspiration: Sequential Twin-Turbocharged Displacement: 1.3 Liters (654cc x 2) Performance Horsepower Early Models: 252 hp @ 6500 rpm Horsepower Later Models: 280 hp @ 6500 rpm (JDM) / 255 hp (USDM, 1994-1995) Torque Early Models: 217 lb-ft @ 3500 rpm Torque Later Models: 246 lb-ft @ 5000 rpm (JDM) / 217 lb-ft (USDM, 1994-1995) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (premium recommended) 🔧 Transmission Standard Transmission Type: 5-Speed Manual Optional Transmission Type: 4-Speed Automatic (Limited availability, less desirable for enthusiasts) Features Manual Gear Ratios Example: 1st: 3.483, 2nd: 2.015, 3rd: 1.393, 4th: 1.000, 5th: 0.762, Final Drive: 4.300 (Varies slightly by year/market) Manual Fluid Type: GL-1 or GL-4 SAE 75W-90 Gear Oil (Refer to specific model year for exact specifications) Automatic Fluid Type: Mazda ATF J-M3 or equivalent (Refer to specific model year) 📐 Dimensions Exterior Length: 4295-4300 mm (approx.) Width: 1750-1755 mm (approx.) Height: 1230-1235 mm (approx.) Wheelbase: 2505 mm (approx.) Weights Curb Weight: 1300-1400 kg (approx., varies by trim and equipment) Gross Vehicle Weight: 1600-1650 kg (approx.) 🛡️ Safety Features Ratings Ntsa Rating Example: Not prominently rated by NHTSA in its contemporary era due to different testing standards. Focus was on active safety. Active Features Braking System: 4-wheel disc brakes, ABS (Anti-lock Braking System) standard on most models Traction Control: Optional on some later models Passive Features Airbags: Driver and passenger airbags standard Seat Belts: 3-point front seat belts...