BMW R 850 GS Motorcycle Complete Workshop Service Repair Manual 1993 1994 1995 1996 1997 1998 1999 2000
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🏷️ Basic Information Identification Make: BMW Model: R 850 GS Generation Production Years: 1993-2000 Codes Chassis Codes: R22 👋 Introduction Market Position Positioning: The BMW R 850 GS is positioned as a versatile adventure touring motorcycle, offering a balance of on-road comfort and off-road capability, often considered a more accessible alternative to its larger R 1100/1150 GS siblings. Competitive Analysis Competitors: Competed against models like the Honda Africa Twin, Yamaha TDM, and Triumph Tiger during its production era. Key Features Features: Characterized by BMW's signature boxer-twin engine, shaft drive, robust chassis, and typically equipped with ABS and comfortable ergonomics for long-distance travel. 📋 Manual Details Coverage Areas Covered Years: 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000 Page Count Estimated Pages: Refer to specific manual edition (typically 300-500+ pages) Manual Type Type: Workshop Service Repair Manual Language Language: English (assumed, typical for aftermarket manuals) Format Format: Downloadable Digital File (PDF) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, disassembly, assembly, component testing, tuning, fuel injection system, ignition system, cooling system (air-cooled). Transmission: Gearbox (5-speed), clutch operation and adjustment, final drive (shaft drive). Brakes: Front and rear brake systems (hydraulic disc brakes), ABS system (if equipped), brake fluid replacement, caliper servicing. Electrical: Wiring diagrams, battery system, charging system (alternator, regulator), starter motor, lighting, instrumentation, fault diagnosis. Chassis And Body: Frame, suspension (forks, rear shock absorber), steering, wheels, tires, fuel tank, seat, body panels, fairings, exhaust system. Procedures Included Maintenance: Regular servicing, oil changes, filter replacements, spark plug replacement, chain adjustment (if applicable to model variants), valve clearance checks. Repair: Engine rebuilding, transmission overhaul, suspension component replacement, brake system repairs, electrical component diagnostics and repair. Troubleshooting: Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides. Technical Depth Depth: Comprehensive from basic rider maintenance to full engine and gearbox rebuilds, including detailed torque specifications and diagnostic routines. 📊 Manual Specifications File Format File Type: PDF Print Quality Image Resolution: High resolution for clear diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, two-cylinder boxer Displacement: 848 cc (850 cc class) Bore X Stroke: 90.0 mm x 66.0 mm Cooling: Air-cooled Valvetrain: SOHC, 2 valves per cylinder Performance Horsepower: Approx. 70-75 hp (depending on market and specific year) Torque: Approx. 75-80 Nm (depending on market and specific year) Fuel System Fuel Delivery: Electronic Fuel Injection (Bosch Motronic or similar) Fuel Type: Unleaded gasoline (95 RON recommended) Ignition Ignition System: Digital ignition system 🔧 Transmission Standard Type: 5-speed manual transmission Optional Features: N/A (no automatic option) Features Drive Type: Shaft drive Clutch Type: Dry single-plate clutch 📐 Dimensions Exterior Length: Approx. 2230 mm (varies slightly by year/configuration) Width: Approx. 920 mm (at handlebars) Height: Approx. 1410 mm (seat height varies, approx. 840 mm) Weights Dry Weight: Approx. 210 kg Gross Vehicle Weight Rating: Approx. 440 kg Fuel Capacity: 25 Liters (including 4 Liters reserve) 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycle safety is typically assessed differently from cars) Active Features ABS: Optional, BMW Motorrad Integral ABS (available on some models/years) Braking System: Dual disc front, single disc rear, hydraulic actuation. Passive Features Lighting: Halogen headlight, LED tail light (later models may have LED indicators). 💡 Technology Features Infotainment Features: Basic instrumentation cluster with speedometer, tachometer, odometer, trip meter, fuel level indicator, warning lights. Some models might have optional heated grips. Driver Assistance Features: Optional ABS system, which was advanced for its time. Connectivity Features: N/A (No modern connectivity features like Bluetooth or smartphone integration). 🔧 Maintenance Service Intervals Oil Change: Every 10,000 km or annually. Valve Clearance: Every 20,000 km. Spark Plug Replacement: Every 10,000 - 20,000 km (depending on spark plug type). Fluid Specifications Engine Oil: SAE 15W-50, API SG or higher (refer to manual for precise BMW approval). Engine Oil Capacity: Approx. 3.0 Liters (with filter change). Brake Fluid: DOT 4 (Low Viscosity). Gearbox Oil: SAE 75W-90 GL-5 (refer to manual for specific BMW approval). Final Drive Oil: SAE 80W-90 GL-5 (refer to manual for specific BMW approval). Known Issues Common Problems: Leaking rear main seal, fuel pump issues, intermittent electrical gremlins, ABS sensor failures (on equipped models), worn clutch spline. 📚 Vehicle History Brand Heritage Heritage: BMW Motorrad has a long history of producing robust and reliable motorcycles, particularly known for its boxer-twin engines and touring capabilities. Model Evolution Evolution: The R 850 GS was introduced as a slightly smaller and more accessible variant of the highly successful R 1100 GS, sharing much of its architecture and design philosophy. It served as an entry point into the GS adventure range. Production Manufacturing Location: Berlin, Germany 🏆 Awards & Recognition Recognitions Awards: While specific awards for the R 850 GS are not prominently documented, the entire GS line is widely recognized for its adventure...
The BMW R 850 GS is positioned as a versatile adventure touring motorcycle, offering a balance of on-road comfort and off-road capability, often considered a more accessible alternative to its larger R 1100/1150 GS siblings.
Competitive Analysis
Competitors:
Competed against models like the Honda Africa Twin, Yamaha TDM, and Triumph Tiger during its production era.
Key Features
Features:
Characterized by BMW's signature boxer-twin engine, shaft drive, robust chassis, and typically equipped with ABS and comfortable ergonomics for long-distance travel.
📋 Manual Details
Coverage Areas
Covered Years:
1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000
Page Count
Estimated Pages:
Refer to specific manual edition (typically 300-500+ pages)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English (assumed, typical for aftermarket manuals)
Regular servicing, oil changes, filter replacements, spark plug replacement, chain adjustment (if applicable to model variants), valve clearance checks.
Repair:
Engine rebuilding, transmission overhaul, suspension component replacement, brake system repairs, electrical component diagnostics and repair.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides.
Technical Depth
Depth:
Comprehensive from basic rider maintenance to full engine and gearbox rebuilds, including detailed torque specifications and diagnostic routines.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Image Resolution:
High resolution for clear diagrams and text.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, two-cylinder boxer
Displacement:
848 cc (850 cc class)
Bore X Stroke:
90.0 mm x 66.0 mm
Cooling:
Air-cooled
Valvetrain:
SOHC, 2 valves per cylinder
Performance
Horsepower:
Approx. 70-75 hp (depending on market and specific year)
Torque:
Approx. 75-80 Nm (depending on market and specific year)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (Bosch Motronic or similar)
Fuel Type:
Unleaded gasoline (95 RON recommended)
Ignition
Ignition System:
Digital ignition system
🔧 Transmission
Standard
Type:
5-speed manual transmission
Optional
Features:
N/A (no automatic option)
Features
Drive Type:
Shaft drive
Clutch Type:
Dry single-plate clutch
📐 Dimensions
Exterior
Length:
Approx. 2230 mm (varies slightly by year/configuration)
Width:
Approx. 920 mm (at handlebars)
Height:
Approx. 1410 mm (seat height varies, approx. 840 mm)
Weights
Dry Weight:
Approx. 210 kg
Gross Vehicle Weight Rating:
Approx. 440 kg
Fuel Capacity:
25 Liters (including 4 Liters reserve)
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Motorcycle safety is typically assessed differently from cars)
Active Features
ABS:
Optional, BMW Motorrad Integral ABS (available on some models/years)
Braking System:
Dual disc front, single disc rear, hydraulic actuation.
Passive Features
Lighting:
Halogen headlight, LED tail light (later models may have LED indicators).
💡 Technology Features
Infotainment
Features:
Basic instrumentation cluster with speedometer, tachometer, odometer, trip meter, fuel level indicator, warning lights. Some models might have optional heated grips.
Driver Assistance
Features:
Optional ABS system, which was advanced for its time.
Connectivity
Features:
N/A (No modern connectivity features like Bluetooth or smartphone integration).
🔧 Maintenance
Service Intervals
Oil Change:
Every 10,000 km or annually.
Valve Clearance:
Every 20,000 km.
Spark Plug Replacement:
Every 10,000 - 20,000 km (depending on spark plug type).
Fluid Specifications
Engine Oil:
SAE 15W-50, API SG or higher (refer to manual for precise BMW approval).
Engine Oil Capacity:
Approx. 3.0 Liters (with filter change).
Brake Fluid:
DOT 4 (Low Viscosity).
Gearbox Oil:
SAE 75W-90 GL-5 (refer to manual for specific BMW approval).
Final Drive Oil:
SAE 80W-90 GL-5 (refer to manual for specific BMW approval).
Known Issues
Common Problems:
Leaking rear main seal, fuel pump issues, intermittent electrical gremlins, ABS sensor failures (on equipped models), worn clutch spline.
📚 Vehicle History
Brand Heritage
Heritage:
BMW Motorrad has a long history of producing robust and reliable motorcycles, particularly known for its boxer-twin engines and touring capabilities.
Model Evolution
Evolution:
The R 850 GS was introduced as a slightly smaller and more accessible variant of the highly successful R 1100 GS, sharing much of its architecture and design philosophy. It served as an entry point into the GS adventure range.
Production
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the R 850 GS are not prominently documented, the entire GS line is widely recognized for its adventure touring capabilities and durability, often receiving praise in motorcycle publications.