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Mitsubishi Eclipse 1994 1995 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Eclipse Year: 1994-1995 Generation Generation Designation: First Generation (D20/D30) Generation Years: 1989-1994 (Global) / 1990-1994 (North America) Codes Chassis Code: D22A, D27A, D32A, D38A 👋 Introduction Market Position Market Segment: Sport Compact / Affordable Performance Target Audience: Enthusiasts, DIY mechanics, owners seeking comprehensive repair information Competitive Analysis Key Competitors Era: Honda Prelude, Toyota Celica, Nissan 240SX, Ford Probe Unique Selling Points Vehicle: Available AWD, turbocharged engines, sporty styling, wide aftermarket support Key Features Vehicle Style: 2-door coupe, 2-door convertible (some markets) Manual Value Proposition: Enables owners to perform advanced repairs and maintenance, saving on labor costs and extending vehicle life. 📋 Manual Details Coverage Areas All Models Engines: Yes Trim Levels Covered: GS, GSX, GS-T, RS, GST (implies coverage for all available trims) Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Yes (all engine variants) Engine Electrical: Yes (EFI, ignition, sensors, actuators) Fuel System: Yes (EFI, fuel pump, injectors, pressure) Transmission Manual: Yes (clutch, gear shifting, internal components) Transmission Automatic: Yes (torque converter, hydraulic control, internal components) Drivetrain AWD: Yes (transfer case, viscous coupling, rear differential for AWD models) Suspension: Yes (front struts, rear multi-link, bushings, springs) Steering: Yes (power steering system, rack and pinion) Brakes Front: Yes (disc brake system, calipers, rotors, pads) Brakes Rear: Yes (disc brake system, calipers, rotors, pads) ABS: Yes (if equipped, sensors, control module) Electrical System: Yes (wiring diagrams, fuses, relays, lighting, accessories) Climate Control: Yes (HVAC system, A/C, heater core, controls) Body Exterior: Yes (panels, doors, windows, seals, trim) Body Interior: Yes (seats, dashboard, trim panels, carpeting) Body Glass: Yes (windshield, side glass, rear glass replacement and adjustment) Restraints Airbag: Yes (if equipped, airbag system operation and replacement) Procedures Included Routine Maintenance: Yes (oil changes, filter replacements, fluid checks) Preventative Maintenance: Yes (scheduled service, component inspection) Troubleshooting Diagnostics: Yes (fault codes, symptom-based diagnosis) Engine Repair: Yes (engine overhaul, component replacement, timing belt replacement) Transmission Repair: Yes (clutch replacement, gearbox overhaul, automatic transmission service) Brake System Repair: Yes (rotor/pad replacement, caliper overhaul, bleeding) Suspension Component Replacement: Yes (struts, shocks, ball joints, control arms) Electrical Component Replacement: Yes (alternator, starter, ignition coils, sensors) Wiring Diagram Interpretation: Yes (comprehensive, color-coded where applicable) HVAC System Service: Yes (refrigerant service, component replacement) Body Panel Repair Replacement: Yes (door hinge adjustment, panel alignment) Airbag System Safety: Yes (safe handling procedures, component replacement) Technical Depth Depth Level: Comprehensive (from basic maintenance to complete engine/transmission rebuilds) Diagnostic Procedures: Detailed diagnostic flowcharts and fault code explanations Special Tool Requirements: Lists specific special tools needed for various procedures Torque Specifications: Extensive list of torque values for all fasteners Clearances And Tolerances: Detailed specifications for engine internal clearances and component tolerances 📊 Manual Specifications File Format File Type: PDF Searchable: Yes (text-searchable content) Printable: Yes (designed for printing) Quality: High-resolution scans ensuring clarity of diagrams and text Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code Naturally Aspirated: 4G63 (2.0L SOHC/DOHC) Engine Code Turbocharged: 4G63T (2.0L DOHC Turbocharged) Performance Naturally Aspirated Horsepower: 135-145 hp (depending on DOHC/SOHC configuration) Turbocharged Horsepower: 205-210 hp (GS-T/GSX) Torque Turbocharged: 203 lb-ft @ 2500 rpm (GS-T/GSX) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Multi-point Fuel Injection (MPI) Turbocharger: Garrett T25 (GS-T/GSX models) Ignition System: Distributorless Ignition System (DIS) or Distributor 🔧 Transmission Standard Standard Transmission: 5-speed Manual Optional Optional Transmission: 4-speed Automatic Features AWD Availability: Yes (GSX models), electronically controlled viscous coupling Clutch Type: Hydraulically operated single dry plate clutch 📐 Dimensions Exterior Length: 173.4 inches (4404 mm) Width: 69.1 inches (1755 mm) Height: 50.0 inches (1270 mm) Wheelbase: 100.4 inches (2550 mm) Weights Curb Weight: Approx. 2800-3100 lbs (depending on configuration) 🛡️ Safety Features Ratings NHTSA Crash Test Rating: Refer to specific model year for official NHTSA ratings; generally considered safe for its class. Active Features ABS: Available on higher trims (GSX, GS-T) Passive Features Airbags: Driver-side airbag standard; passenger airbag optional on some models. Seatbelts: 3-point front seatbelts with pretensioners, 3-point rear seatbelts. 💡 Technology Features Infotainment Audio System: Factory AM/FM cassette player, optional CD player, basic speaker configurations. Driver Assistance Cruise Control: Available on most models. Connectivity Phone Integration: None (pre-Bluetooth era). 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 3-6 months (depending on oil type and driving conditions) Timing Belt Replacement Interval: 60,000 miles or 5 years for the 4G63/4G63T engine (critical maintenance item) Spark Plug Replacement: Approx. 30,000 miles Fluid Specifications Engine Oil Type: API SG or SH, SAE 5W-30 or 10W-30 (consult manual for specific temperature ranges) Coolant Type: Ethylene glycol-based antifreeze (e.g., Mitsubishi DiaQueen Super Long Life Coolant or equivalent) Transmission Fluid Manual: API GL-4, SAE 75W-90 (hypoid gear oil) Transmission...
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Mitsubishi Eclipse 1994 1995 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Eclipse
Year:
1994-1995
Generation
Generation Designation:
First Generation (D20/D30)
Generation Years:
1989-1994 (Global) / 1990-1994 (North America)
Codes
Chassis Code:
D22A, D27A, D32A, D38A
👋 Introduction
Market Position
Market Segment:
Sport Compact / Affordable Performance
Target Audience:
Enthusiasts, DIY mechanics, owners seeking comprehensive repair information
Competitive Analysis
Key Competitors Era:
Honda Prelude, Toyota Celica, Nissan 240SX, Ford Probe
Unique Selling Points Vehicle:
Available AWD, turbocharged engines, sporty styling, wide aftermarket support
Key Features
Vehicle Style:
2-door coupe, 2-door convertible (some markets)
Manual Value Proposition:
Enables owners to perform advanced repairs and maintenance, saving on labor costs and extending vehicle life.
📋 Manual Details
Coverage Areas
All Models Engines:
Yes
Trim Levels Covered:
GS, GSX, GS-T, RS, GST (implies coverage for all available trims)
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Yes (all engine variants)
Engine Electrical:
Yes (EFI, ignition, sensors, actuators)
Fuel System:
Yes (EFI, fuel pump, injectors, pressure)
Transmission Manual:
Yes (clutch, gear shifting, internal components)
Transmission Automatic:
Yes (torque converter, hydraulic control, internal components)
Drivetrain AWD:
Yes (transfer case, viscous coupling, rear differential for AWD models)
Suspension:
Yes (front struts, rear multi-link, bushings, springs)
Steering:
Yes (power steering system, rack and pinion)
Brakes Front:
Yes (disc brake system, calipers, rotors, pads)
Brakes Rear:
Yes (disc brake system, calipers, rotors, pads)
ABS:
Yes (if equipped, sensors, control module)
Electrical System:
Yes (wiring diagrams, fuses, relays, lighting, accessories)
Climate Control:
Yes (HVAC system, A/C, heater core, controls)
Body Exterior:
Yes (panels, doors, windows, seals, trim)
Body Interior:
Yes (seats, dashboard, trim panels, carpeting)
Body Glass:
Yes (windshield, side glass, rear glass replacement and adjustment)
Restraints Airbag:
Yes (if equipped, airbag system operation and replacement)
Procedures Included
Routine Maintenance:
Yes (oil changes, filter replacements, fluid checks)
Preventative Maintenance:
Yes (scheduled service, component inspection)
Troubleshooting Diagnostics:
Yes (fault codes, symptom-based diagnosis)
Engine Repair:
Yes (engine overhaul, component replacement, timing belt replacement)
Transmission Repair:
Yes (clutch replacement, gearbox overhaul, automatic transmission service)
Brake System Repair:
Yes (rotor/pad replacement, caliper overhaul, bleeding)
Suspension Component Replacement:
Yes (struts, shocks, ball joints, control arms)
Electrical Component Replacement:
Yes (alternator, starter, ignition coils, sensors)
Wiring Diagram Interpretation:
Yes (comprehensive, color-coded where applicable)
HVAC System Service:
Yes (refrigerant service, component replacement)
Body Panel Repair Replacement:
Yes (door hinge adjustment, panel alignment)
Airbag System Safety:
Yes (safe handling procedures, component replacement)
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to complete engine/transmission rebuilds)
Diagnostic Procedures:
Detailed diagnostic flowcharts and fault code explanations
Special Tool Requirements:
Lists specific special tools needed for various procedures
Torque Specifications:
Extensive list of torque values for all fasteners
Clearances And Tolerances:
Detailed specifications for engine internal clearances and component tolerances
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (text-searchable content)
Printable:
Yes (designed for printing)
Quality:
High-resolution scans ensuring clarity of diagrams and text
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code Naturally Aspirated:
4G63 (2.0L SOHC/DOHC)
Engine Code Turbocharged:
4G63T (2.0L DOHC Turbocharged)
Performance
Naturally Aspirated Horsepower:
135-145 hp (depending on DOHC/SOHC configuration)
Turbocharged Horsepower:
205-210 hp (GS-T/GSX)
Torque Turbocharged:
203 lb-ft @ 2500 rpm (GS-T/GSX)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Multi-point Fuel Injection (MPI)
Turbocharger:
Garrett T25 (GS-T/GSX models)
Ignition System:
Distributorless Ignition System (DIS) or Distributor
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual
Optional
Optional Transmission:
4-speed Automatic
Features
AWD Availability:
Yes (GSX models), electronically controlled viscous coupling
Clutch Type:
Hydraulically operated single dry plate clutch
📐 Dimensions
Exterior
Length:
173.4 inches (4404 mm)
Width:
69.1 inches (1755 mm)
Height:
50.0 inches (1270 mm)
Wheelbase:
100.4 inches (2550 mm)
Weights
Curb Weight:
Approx. 2800-3100 lbs (depending on configuration)
🛡️ Safety Features
Ratings
NHTSA Crash Test Rating:
Refer to specific model year for official NHTSA ratings; generally considered safe for its class.
Active Features
ABS:
Available on higher trims (GSX, GS-T)
Passive Features
Airbags:
Driver-side airbag standard; passenger airbag optional on some models.
Seatbelts:
3-point front seatbelts with pretensioners, 3-point rear seatbelts.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM cassette player, optional CD player, basic speaker configurations.
Driver Assistance
Cruise Control:
Available on most models.
Connectivity
Phone Integration:
None (pre-Bluetooth era).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months (depending on oil type and driving conditions)
Timing Belt Replacement Interval:
60,000 miles or 5 years for the 4G63/4G63T engine (critical maintenance item)
Spark Plug Replacement:
Approx. 30,000 miles
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 5W-30 or 10W-30 (consult manual for specific temperature ranges)
Coolant Type:
Ethylene glycol-based antifreeze (e.g., Mitsubishi DiaQueen Super Long Life Coolant or equivalent)
Transmission Fluid Manual:
API GL-4, SAE 75W-90 (hypoid gear oil)
Transmission Fluid Automatic:
Dexron III or equivalent ATF
Power Steering Fluid:
Dexron II or III ATF
Known Issues
Turbocharged Engines:
Oil starvation due to neglected maintenance, turbocharger failure, head gasket issues (especially if modified or overheated).
Suspension Components:
Worn bushings, strut mounts, and ball joints common due to age and mileage.
Electrical Systems:
Corrosion in connectors, failing window regulators, gauge cluster issues.
Rust:
Rust formation in wheel wells, rocker panels, and underbody is common, especially in corrosive climates.
📚 Vehicle History
Brand Heritage
Mitsubishi Automotive History:
Established Japanese manufacturer with a history in diverse industries, including automotive and heavy manufacturing.
Model Evolution
Eclipse Development:
Co-developed with Chrysler Corporation as part of the Diamond-Star Motors (DSM) joint venture.
Eclipse First Gen Positioning:
Intended as a stylish, affordable, and sporty coupe to compete with established Japanese rivals and capture a younger demographic.
Production
Manufacturing Location:
Normal, Illinois, USA (Diamond-Star Motors plant)
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
The Mitsubishi Eclipse (particularly the turbo models) was a frequent recipient of Car and Driver's '10 Best Cars' list in the early to mid-90s, highlighting its performance and value.
Ratings
Consumer Reports:
Varied; generally favorable for performance and handling, but some reliability concerns noted for specific components, especially on turbo models.
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