The Mitsubishi Lancer Evolution II (Evo II), model code CD9A, represents the second generation of Mitsubishi's iconic rally homologation special, produced from 1994 to 1995. Building on the foundation of its predecessor, the Evo II introduced significant enhancements, including a slightly larger turbocharger, revised ECU mapping, strengthened suspension components, and a wider track, all contributing to improved handling and stability. Its potent 4G63T turbocharged inline-4 engine, producing approximately 260 PS, coupled with an advanced all-wheel-drive system featuring an Active Center Differential (ACD) and Active Yaw Control (AYC), cemented its reputation as a formidable performance sedan with a strong rally heritage. This comprehensive factory service manual is designed to provide detailed technical information for the Mitsubishi Lancer Evolution II. It covers a wide range of critical systems, including the powertrain (engine, fuel, ignition, turbocharger), drivetrain (5-speed manual transmission, AWD with ACD/AYC), suspension, steering, brakes, and electrical systems. The manual offers in-depth maintenance procedures, repair and rebuild instructions, troubleshooting guides, and essential technical specifications such as torque values and clearances. It serves as an indispensable resource for owners, mechanics, and technicians seeking to maintain, diagnose, and repair this high-performance vehicle, ensuring its optimal operation and longevity. 🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution II (Evo II) Model Code: CD9A Codes Chassis Code: CD9A Engine Code Primary: 4G63T Generation Generation Name: Second Generation (Evo II) Production Years: 1994-1995 👋 Introduction Market Position Market Segment: High-performance Rally Homologation Special, Enthusiast Sports Sedan Competitors: Subaru Impreza WRX (limited availability in some markets), Ford Escort RS Cosworth, Lancia Delta Integrale Key Features Performance Focus: All-wheel drive, turbocharged engine, advanced suspension and drivetrain electronics Rally Heritage: Developed for Group A rally homologation, featuring a potent drivetrain and chassis Technical Innovation: Introduction of Active Center Differential (ACD) and revised AYC (Active Yaw Control) system 📋 Manual Details Coverage Areas Manual Type: Factory Service Manual / Workshop Service Manual (WSM) Language: English Format: PDF Download Page Count Estimated Page Count: Approximately 800-1200 pages (typical for a comprehensive WSM of this era) 📖 Manual Coverage Systems Covered Powertrain: Engine (4G63T), Fuel System, Ignition System, Exhaust System, Lubrication System, Cooling System, Turbocharger System Drivetrain: Transmission (5-speed manual), Transfer Case, Driveshafts, Front Differential, Rear Differential (Active Center Differential - ACD, Rear Limited Slip Differential - LSD) Suspension Steering: Front Suspension (MacPherson Strut), Rear Suspension (Multi-link), Steering System (Power Steering) Brakes: Front Brakes (Ventilated Discs, 4-Piston Calipers), Rear Brakes (Ventilated Discs, 2-Piston Calipers), ABS System Electrical: Engine Control Unit (ECU), Ignition System, Lighting, Instruments, Audio System, Power Accessories, Wiring Diagrams, Fuses and Relays Body Chassis: Body Construction, Exterior Trim, Interior Trim, Doors, Windows, Seats, HVAC System, Frame and Structural Components Procedures Included Maintenance: Scheduled Maintenance Intervals, Fluid Checks and Changes, Filter Replacements, Belt Inspections Repair Rebuild: Engine Overhaul, Transmission Rebuild, Turbocharger Replacement, Suspension Component Replacement, Brake System Repair, Electrical Component Diagnosis and Repair Troubleshooting: Diagnostic Procedures, Symptom-based Troubleshooting Charts, Fault Code Identification Technical Depth Diagnostics: Advanced Diagnostics, ECU Scan Data Interpretation, Sensor Data Analysis Specifications: Torque Specifications, Clearances, Tolerances, Electrical Schematics, Component Specifications Rebuild Procedures: Detailed Step-by-Step Reassembly Procedures for Major Components 📊 Manual Specifications File Format Digital Format: PDF Searchability: Likely Searchable Text (if professionally scanned and processed) Printability: Printable (high-resolution digital reproduction) Print Quality Quality Description: Professional Quality, In-depth Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, DOHC, 16-valve, Turbocharged, Intercooled Engine Code: 4G63T (Revision for Evo II) Displacement: 1997 cc (2.0 Liters) Performance Horsepower: Approx. 260 PS (191 kW; 256 hp) at 6,000 rpm (Japanese Spec) Torque: Approx. 309 Nm (228 lb-ft) at 3,000 rpm (Japanese Spec) Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) with Electronic Control Fuel Type: Unleaded Premium Gasoline Turbocharger: Mitsubishi TD05H-16G Turbocharger with Water-Cooled Bearing Housing Maintenance Points Oil Type Spec: API SG or higher, SAE 10W-30 or 10W-40 recommended (refer to manual for exact specifications) Oil Capacity: Approx. 4.5 Liters (with filter change) Spark Plugs: NGK BKR6E-11 (or equivalent, check manual for specific heat range) 🔧 Transmission Standard Type: 5-Speed Manual Transmission Optional Transmission Options: None (Manual Only) Features Drivetrain Layout: All-Wheel Drive (AWD) with Active Center Differential (ACD) Differential Rear: Active Yaw Control (AYC) / Mechanical Limited Slip Differential (LSD) depending on specific model variant Maintenance Points Transmission Fluid Spec: API GL-4 or GL-5, SAE 75W-90 (refer to manual for exact specifications and capacity) 📐 Dimensions Exterior Length: Approx. 4,260 mm (167.7 in) Width: Approx. 1,770 mm (69.7 in) Height: Approx. 1,435 mm (56.5 in) Wheelbase: Approx. 2,500 mm (98.4 in) Weights Curb Weight: Approx. 1,290 kg (2,844 lbs) Wheel Bolt Pattern: 5x114.3 mm Wheel Size Standard: 16 x 7.0 inches Tire Size Standard: 205/50R16 🛡️ Safety Features Ratings Crash Test Data: Limited data available for this specific era and JDM homologation model. 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