1994-1996 Dodge Truck Master Parts Manual Catalog-Improved-PDF
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🏷️ Basic Information Identification Make: Dodge Model: Truck Years Covered: 1994-1996 Product Name: 1994-1996 Dodge Truck Master Parts Manual Catalog-Improved-PDF 👋 Introduction Market Position Purpose: Essential reference tool for owners and professionals needing to identify and order correct replacement parts for 1994-1996 Dodge Trucks. Competitive Analysis Value Proposition: Provides factory-accurate part information, crucial for maintaining vehicle integrity and ensuring correct repairs. Key Features Accuracy: Factory-sourced data ensures precision in part identification. Ease Of Use: Improved PDF format with bookmarks and search functionality enhances usability. Completeness: Covers all aspects of parts for the specified Dodge Truck models. 📋 Manual Details Coverage Areas Manual Type: Illustrated Parts Catalog Language: English Format: PDF Page Count: Comprehensive (exact number not specified, but implies extensive coverage) Features: Bookmarks, Searchable Text 📖 Manual Coverage Systems Covered Engine: All engine variants offered for 1994-1996 Dodge Trucks (e.g., Magnum V6, V8 gasoline; Cummins Turbo Diesel) Drivetrain: Transmission (manual and automatic), transfer case, driveshafts, axles, differentials Suspension: Front and rear suspension components, steering system parts Brakes: Brake system components (front and rear), anti-lock braking system (ABS) parts if applicable Electrical: Wiring harnesses, lighting, ignition system components, starter, alternator, sensors, switches, fuses, relays Body: Exterior body panels, doors, windows, interior trim, bumpers, grilles, hoods, tailgates, bed components HVAC: Heating, ventilation, and air conditioning components Fuel System: Fuel tank, fuel pump, fuel injectors, fuel lines Cooling System: Radiator, water pump, thermostat, cooling fan Exhaust System: Exhaust manifolds, catalytic converter, mufflers, tailpipes Procedures Included Part Identification: Detailed illustrations with corresponding part numbers for all replaceable components Part Replacement: Facilitates accurate replacement of parts by providing visual references and part numbers Assembly Disassembly: Illustrations show how components are assembled, aiding in understanding their relationship and order of installation/removal Technical Depth Scope: Comprehensive, factory-level parts catalog essential for accurate parts ordering and identification User Level: Suitable for DIY mechanics, professional technicians, and parts departments Information Type: Part numbers, assembly diagrams, component grouping 📊 Manual Specifications File Format Type: PDF Searchability: Text searchable Navigation: Bookmarked Print Quality Clarity: High-resolution for clear image reproduction Detail: Designed for clear viewing of detailed diagrams and part identification Binding Type Digital Format: N/A (Digital PDF) Paper Type Digital Format: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Options Gasoline V6: 5.2L (318 ci) Magnum V8 - Common engine for this generation, known for reliability and torque. Specific part numbers for this engine are detailed. Gasoline V8: 5.9L (360 ci) Magnum V8 - Higher performance option, also widely used. Catalog will detail all associated components. Diesel: 5.9L Cummins Turbo Diesel - A legendary and robust engine. This manual will include all specific diesel engine parts, including turbocharger, fuel injection system, and block components. Performance Horsepower Torque: Specifications are not detailed in a parts catalog, but part numbers for components that contribute to these figures (e.g., injectors, turbo) are present. Fuel System Type: Fuel injection (MPI - Multi-Point Injection) for gasoline engines; mechanical direct injection for Cummins diesel. Components Covered: Fuel pumps, fuel filters, fuel injectors, fuel pressure regulators, fuel lines, fuel tanks, vapor recovery systems. Cooling System Components Covered: Radiators, water pumps, thermostats, hoses, fan clutches, cooling fans, coolant reservoirs. 🔧 Transmission Standard Transmission Type: Manual transmissions (e.g., NV4500 5-speed for diesel/heavy duty, AX15 5-speed for lighter duty gasoline). Optional Transmission Type: Automatic transmissions (e.g., 46RH, 47RH 4-speed automatic for V8 gasoline and diesel applications). Features Part Coverage: Detailed parts breakdown for all internal and external components of both manual and automatic transmissions, including gear sets, synchronizers, clutch packs, valve bodies, and seals. Drivetrain Components Coverage: Transfer cases (e.g., NP231, NP241, NP205 depending on application), driveshafts, U-joints, axle shafts, differentials (open, limited-slip), wheel hubs. 📐 Dimensions Exterior Dimensions Variants Covered: Various cab configurations (Regular Cab, Club Cab) and bed lengths (short bed, long bed) are covered, with specific parts listed for each. Weights Gross Vehicle Weight Rating: GVWR varied significantly by model and configuration. The manual will detail parts specific to different weight classes (e.g., 1500, 2500, 3500 series). Curb Weight: Not directly listed, but components contributing to weight (chassis, body panels) are cataloged. 🛡️ Safety Features Ratings Crash Test Results: Not detailed in a parts catalog, but components related to safety systems are covered. Active Features Antilock Brakes: If equipped, parts for the ABS system (sensors, control module, pump) are included. Passive Features Seat Belts: All components of the seat belt system, including retractors, buckles, and anchor points, will be listed. Airbags: While airbags were not standard on all 1994-1996 models, any components related to optional systems would be cataloged. 💡 Technology Features Infotainment Radio Components: Parts for factory radio units, speakers, and antenna systems are included. Driver Assistance Cruise Control: Components related to the cruise control system, such as actuators and switches, will be listed. Connectivity Wiring Harnesses: Comprehensive coverage of various wiring harnesses for different vehicle options...
Detailed illustrations with corresponding part numbers for all replaceable components
Part Replacement:
Facilitates accurate replacement of parts by providing visual references and part numbers
Assembly Disassembly:
Illustrations show how components are assembled, aiding in understanding their relationship and order of installation/removal
Technical Depth
Scope:
Comprehensive, factory-level parts catalog essential for accurate parts ordering and identification
User Level:
Suitable for DIY mechanics, professional technicians, and parts departments
Information Type:
Part numbers, assembly diagrams, component grouping
📊 Manual Specifications
File Format
Type:
PDF
Searchability:
Text searchable
Navigation:
Bookmarked
Print Quality
Clarity:
High-resolution for clear image reproduction
Detail:
Designed for clear viewing of detailed diagrams and part identification
Binding Type
Digital Format:
N/A (Digital PDF)
Paper Type
Digital Format:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine Options
Gasoline V6:
5.2L (318 ci) Magnum V8 - Common engine for this generation, known for reliability and torque. Specific part numbers for this engine are detailed.
Gasoline V8:
5.9L (360 ci) Magnum V8 - Higher performance option, also widely used. Catalog will detail all associated components.
Diesel:
5.9L Cummins Turbo Diesel - A legendary and robust engine. This manual will include all specific diesel engine parts, including turbocharger, fuel injection system, and block components.
Performance
Horsepower Torque:
Specifications are not detailed in a parts catalog, but part numbers for components that contribute to these figures (e.g., injectors, turbo) are present.
Fuel System
Type:
Fuel injection (MPI - Multi-Point Injection) for gasoline engines; mechanical direct injection for Cummins diesel.
Radiators, water pumps, thermostats, hoses, fan clutches, cooling fans, coolant reservoirs.
🔧 Transmission
Standard Transmission
Type:
Manual transmissions (e.g., NV4500 5-speed for diesel/heavy duty, AX15 5-speed for lighter duty gasoline).
Optional Transmission
Type:
Automatic transmissions (e.g., 46RH, 47RH 4-speed automatic for V8 gasoline and diesel applications).
Features
Part Coverage:
Detailed parts breakdown for all internal and external components of both manual and automatic transmissions, including gear sets, synchronizers, clutch packs, valve bodies, and seals.
Drivetrain Components
Coverage:
Transfer cases (e.g., NP231, NP241, NP205 depending on application), driveshafts, U-joints, axle shafts, differentials (open, limited-slip), wheel hubs.
📐 Dimensions
Exterior Dimensions
Variants Covered:
Various cab configurations (Regular Cab, Club Cab) and bed lengths (short bed, long bed) are covered, with specific parts listed for each.
Weights
Gross Vehicle Weight Rating:
GVWR varied significantly by model and configuration. The manual will detail parts specific to different weight classes (e.g., 1500, 2500, 3500 series).
Curb Weight:
Not directly listed, but components contributing to weight (chassis, body panels) are cataloged.
🛡️ Safety Features
Ratings
Crash Test Results:
Not detailed in a parts catalog, but components related to safety systems are covered.
Active Features
Antilock Brakes:
If equipped, parts for the ABS system (sensors, control module, pump) are included.
Passive Features
Seat Belts:
All components of the seat belt system, including retractors, buckles, and anchor points, will be listed.
Airbags:
While airbags were not standard on all 1994-1996 models, any components related to optional systems would be cataloged.
💡 Technology Features
Infotainment
Radio Components:
Parts for factory radio units, speakers, and antenna systems are included.
Driver Assistance
Cruise Control:
Components related to the cruise control system, such as actuators and switches, will be listed.
Connectivity
Wiring Harnesses:
Comprehensive coverage of various wiring harnesses for different vehicle options and electronic systems.
🔧 Maintenance
Service Intervals
Oil Change:
While not a service manual, the parts catalog will list all required oil filters and the correct part numbers for various engine oils.
Filter Replacement:
Part numbers for air filters, fuel filters (gasoline and diesel), and cabin air filters (if equipped) are provided.
Fluid Specifications
Engine Oil:
Part numbers for engine oil filters for different engine options (e.g., Mopar Part # MO-090 for 5.2L/5.9L V8, specific filter for 5.9L Cummins Diesel).
Transmission Fluid:
Part numbers for transmission filters and gaskets for both automatic (e.g., Mopar Part # 4799560 for 46RH/47RH) and manual transmissions.
Coolant:
Part numbers for thermostat and radiator hoses, relevant to cooling system maintenance.
Known Issues
Common Wear Items:
The manual is ideal for identifying wear items such as brake pads, rotors, ball joints, tie rod ends, wheel bearings, and exhaust components that are frequently replaced.
Electrical Components:
Part numbers for common electrical failures like alternator, starter, ignition coils, sensors (e.g., Crankshaft Position Sensor, Camshaft Position Sensor), and fuel pump relays are accessible.
📚 Vehicle History
Brand Heritage
Dodge Trucks:
Dodge has a long-standing reputation for building durable and capable trucks, particularly in the heavy-duty segment with the Cummins diesel.
Model Evolution
Second Generation Ram:
These model years (1994-1996) represent the early years of the iconic 'second generation' Dodge Ram pickup, which debuted with a distinctive 'big rig' styling that significantly boosted sales and market presence.
Production
Manufacturing Locations:
Primarily manufactured in the United States.
Key Innovations:
The introduction of the Cummins 5.9L Turbo Diesel into the light-duty pickup segment was a major innovation, offering unprecedented torque and fuel efficiency.
🏆 Awards & Recognition
Recognitions
Truck Of The Year:
While specific awards for the 1994-1996 models aren't directly detailed, the significant redesign and introduction of the Cummins engine garnered substantial industry attention and praise, contributing to Dodge's growing market share in the truck segment.