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Daewoo Tico 1994 Factory Service Repair Manual

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The Daewoo Tico, produced in 1994, is a compact city car renowned for its affordability and fuel efficiency, making it an ideal choice for urban commuting and budget-conscious buyers. Based on the Suzuki Alto platform, this vehicle emphasizes maneuverability and practicality, offering a reliable and straightforward driving experience. Its design prioritizes essential functionality, catering to those seeking economical transportation. This comprehensive factory service repair manual provides detailed information for the maintenance and repair of all Daewoo Tico 1994 variants. It covers essential systems including the engine, transmission, brakes, suspension, and electrical components, offering step-by-step procedures for diagnostics, scheduled maintenance, and component replacement. The manual also includes technical specifications, wiring diagrams, and troubleshooting guides, serving as an indispensable resource for owners and technicians alike. 🏷️ Basic Information Identification Make: Daewoo Model: Tico Year: 1994 Codes Chassis Code Prefix: KLY3 Engine Code Common: F8CV (3-cylinder petrol) 👋 Introduction Market Position Segment: Compact city car, economy segment Target Demographic: Budget-conscious buyers, urban commuters, first-time car owners Competitive Analysis Key Competitors Era: Suzuki Alto, Kia Pride, Hyundai Pony, Mitsubishi Minica Key Features Design Origin: Based on the Suzuki Alto platform (licensing agreement) Value Proposition: Affordable price, fuel efficiency, maneuverability in urban environments 📋 Manual Details Coverage Areas General Coverage: Complete factory service and repair procedures Model Variant Coverage: All Daewoo Tico 1994 variants Page Count Estimated Pages: Hundreds of pages (specific count not provided, but described as 'complete' and 'hundreds') Manual Type Type: Factory Service Repair Manual Language Primary Language: English Format Delivery Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine mechanical, fuel system, ignition system, cooling system, lubrication system, emission control Transmission: Manual transmission, clutch system, driveline Brakes: Brake system (front and rear drums/discs), parking brake Suspension: Front suspension (MacPherson strut), rear suspension (Torsion beam axle), steering system Electrical: Wiring diagrams, battery, charging system, starting system, lighting system, instruments, accessories Body: Body construction, exterior trim, interior trim, doors, windows, seats HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspection procedures Diagnostics: Troubleshooting guides, symptom-based diagnostics, fault code interpretation (if applicable) Repair: Component removal and installation, overhaul procedures, adjustment specifications Technical Specifications: Torque specifications, clearances, tolerances, fluid capacities, electrical specifications Wiring Diagrams: Comprehensive electrical system wiring schematics Technical Depth Depth: Complete factory-level repair and diagnostics, suitable for professional technicians and advanced DIYers 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchability: Likely text-searchable if OCR'd (Optical Character Recognition), enabling quick information retrieval Print Quality Printability: Designed for printing, with options to print entire manual or specific pages Binding Type Binding For Printed Version: Spiral-bound or perfect-bound (dependent on print service, but designed for manual use) Paper Type Recommended Paper: Durable paper stock suitable for workshop environments ⚙️ Engine Specifications Primary Engine Engine Type: Inline 3-cylinder, 4-stroke, naturally aspirated Displacement: 796 cc (0.8 Liters) Bore X Stroke: 72.0 mm x 66.8 mm Compression Ratio: 9.2:1 Valve Train: SOHC (Single Overhead Camshaft), 12 valves (4 valves per cylinder) Performance Horsepower: Approx. 40-43 PS (29-32 kW) at 5000-5500 rpm Torque: Approx. 60-63 Nm (44-46 lb-ft) at 3000-3500 rpm Fuel System Fuel Delivery: Carburetor (e.g., Hitachi DC-type) Fuel Type: Unleaded gasoline (RON 91 or higher recommended) Fuel Tank Capacity: Approx. 35 Liters (9.2 US Gallons) 🔧 Transmission Standard Transmission Type: 4-speed Manual Transmission Optional Transmission Type: 3-speed Automatic Transmission (less common) Features Clutch Type: Single dry plate, hydraulically operated Manual Gear Ratios: Specific ratios covered in manual (e.g., 1st: 3.545, 2nd: 1.944, 3rd: 1.379, 4th: 0.967, Reverse: 2.917, Final Drive: 4.400) 📐 Dimensions Exterior Length: Approx. 3,385 mm (133.3 in) Width: Approx. 1,495 mm (58.9 in) Height: Approx. 1,400 mm (55.1 in) Wheelbase: Approx. 2,360 mm (92.9 in) Ground Clearance: Approx. 140 mm (5.5 in) Interior Seating Capacity: 4-seater Cargo Trunk Volume: Limited, with folding rear seats for increased utility Weights Curb Weight: Approx. 700-750 kg (1543-1653 lbs) Gross Vehicle Weight Rating: Approx. 1100 kg (2425 lbs) 🛡️ Safety Features Ratings Crash Test Data: Limited data available from official global agencies for this model/year. Primary safety focus on passive features. Active Features ABS: Not typically equipped as standard on base models. Traction Control: Not equipped. Passive Features Seat Belts: Front and rear seat belts (type may vary by market: 3-point front, 2-point rear) Airbags: Driver's airbag may be optional or standard depending on market and trim level. Crumple Zones: Designed with basic crumple zones for occupant protection. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio, possibly with cassette player. Aftermarket upgrades common. Display: Analog instrument cluster with basic gauges (speedometer, fuel, temperature). Driver Assistance Cruise Control: Not equipped. Parking Sensors: Not equipped. Connectivity Bluetooth: Not equipped. Usb Port: Not equipped. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 km (3,000 miles) or 6 months, whichever comes first (typical for the era). Air Filter...
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Daewoo Tico 1994 Factory Service Repair ManualDaewoo Tico 1994 Factory Service Repair ManualDaewoo Tico 1994 Factory Service Repair Manual
The Daewoo Tico, produced in 1994, is a compact city car renowned for its affordability and fuel efficiency, making it an ideal choice for urban commuting and budget-conscious buyers. Based on the Suzuki Alto platform, this vehicle emphasizes maneuverability and practicality, offering a reliable and straightforward driving experience. Its design prioritizes essential functionality, catering to those seeking economical transportation. This comprehensive factory service repair manual provides detailed information for the maintenance and repair of all Daewoo Tico 1994 variants. It covers essential systems including the engine, transmission, brakes, suspension, and electrical components, offering step-by-step procedures for diagnostics, scheduled maintenance, and component replacement. The manual also includes technical specifications, wiring diagrams, and troubleshooting guides, serving as an indispensable resource for owners and technicians alike.
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Tico
Year:
1994
Codes
Chassis Code Prefix:
KLY3
Engine Code Common:
F8CV (3-cylinder petrol)
👋 Introduction
Market Position
Segment:
Compact city car, economy segment
Target Demographic:
Budget-conscious buyers, urban commuters, first-time car owners
Competitive Analysis
Key Competitors Era:
Suzuki Alto, Kia Pride, Hyundai Pony, Mitsubishi Minica
Key Features
Design Origin:
Based on the Suzuki Alto platform (licensing agreement)
Value Proposition:
Affordable price, fuel efficiency, maneuverability in urban environments
📋 Manual Details
Coverage Areas
General Coverage:
Complete factory service and repair procedures
Model Variant Coverage:
All Daewoo Tico 1994 variants
Page Count
Estimated Pages:
Hundreds of pages (specific count not provided, but described as 'complete' and 'hundreds')
Manual Type
Type:
Factory Service Repair Manual
Language
Primary Language:
English
Format
Delivery Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, fuel system, ignition system, cooling system, lubrication system, emission control
Transmission:
Manual transmission, clutch system, driveline
Brakes:
Brake system (front and rear drums/discs), parking brake
Suspension:
Front suspension (MacPherson strut), rear suspension (Torsion beam axle), steering system
Electrical:
Wiring diagrams, battery, charging system, starting system, lighting system, instruments, accessories
Body:
Body construction, exterior trim, interior trim, doors, windows, seats
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspection procedures
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, fault code interpretation (if applicable)
Repair:
Component removal and installation, overhaul procedures, adjustment specifications
Technical Specifications:
Torque specifications, clearances, tolerances, fluid capacities, electrical specifications
Wiring Diagrams:
Comprehensive electrical system wiring schematics
Technical Depth
Depth:
Complete factory-level repair and diagnostics, suitable for professional technicians and advanced DIYers
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable if OCR'd (Optical Character Recognition), enabling quick information retrieval
Print Quality
Printability:
Designed for printing, with options to print entire manual or specific pages
Binding Type
Binding For Printed Version:
Spiral-bound or perfect-bound (dependent on print service, but designed for manual use)
Paper Type
Recommended Paper:
Durable paper stock suitable for workshop environments
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 3-cylinder, 4-stroke, naturally aspirated
Displacement:
796 cc (0.8 Liters)
Bore X Stroke:
72.0 mm x 66.8 mm
Compression Ratio:
9.2:1
Valve Train:
SOHC (Single Overhead Camshaft), 12 valves (4 valves per cylinder)
Performance
Horsepower:
Approx. 40-43 PS (29-32 kW) at 5000-5500 rpm
Torque:
Approx. 60-63 Nm (44-46 lb-ft) at 3000-3500 rpm
Fuel System
Fuel Delivery:
Carburetor (e.g., Hitachi DC-type)
Fuel Type:
Unleaded gasoline (RON 91 or higher recommended)
Fuel Tank Capacity:
Approx. 35 Liters (9.2 US Gallons)
🔧 Transmission
Standard
Transmission Type:
4-speed Manual Transmission
Optional
Transmission Type:
3-speed Automatic Transmission (less common)
Features
Clutch Type:
Single dry plate, hydraulically operated
Manual Gear Ratios:
Specific ratios covered in manual (e.g., 1st: 3.545, 2nd: 1.944, 3rd: 1.379, 4th: 0.967, Reverse: 2.917, Final Drive: 4.400)
📐 Dimensions
Exterior
Length:
Approx. 3,385 mm (133.3 in)
Width:
Approx. 1,495 mm (58.9 in)
Height:
Approx. 1,400 mm (55.1 in)
Wheelbase:
Approx. 2,360 mm (92.9 in)
Ground Clearance:
Approx. 140 mm (5.5 in)
Interior
Seating Capacity:
4-seater
Cargo
Trunk Volume:
Limited, with folding rear seats for increased utility
Weights
Curb Weight:
Approx. 700-750 kg (1543-1653 lbs)
Gross Vehicle Weight Rating:
Approx. 1100 kg (2425 lbs)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited data available from official global agencies for this model/year. Primary safety focus on passive features.
Active Features
ABS:
Not typically equipped as standard on base models.
Traction Control:
Not equipped.
Passive Features
Seat Belts:
Front and rear seat belts (type may vary by market: 3-point front, 2-point rear)
Airbags:
Driver's airbag may be optional or standard depending on market and trim level.
Crumple Zones:
Designed with basic crumple zones for occupant protection.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, possibly with cassette player. Aftermarket upgrades common.
Display:
Analog instrument cluster with basic gauges (speedometer, fuel, temperature).
Driver Assistance
Cruise Control:
Not equipped.
Parking Sensors:
Not equipped.
Connectivity
Bluetooth:
Not equipped.
Usb Port:
Not equipped.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 km (3,000 miles) or 6 months, whichever comes first (typical for the era).
Air Filter Replacement:
Every 15,000 km (9,000 miles) or annually.
Spark Plug Replacement:
Every 20,000 km (12,000 miles) or as specified by the manual.
Coolant Change:
Every 2 years or 40,000 km (24,000 miles).
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 10W-30 or 10W-40 (check manual for precise recommendations based on climate).
Engine Oil Capacity:
Approx. 3.0 - 3.5 Liters (with filter change).
Transmission Fluid Type:
GL-4, SAE 75W-90 or 80W-90 gear oil for manual transmission.
Brake Fluid Type:
DOT 3
Coolant Type:
Ethylene glycol-based antifreeze, mixed 50/50 with distilled water.
Known Issues
Common Wear Items:
Clutch wear, suspension bushings, exhaust system components, engine mounts.
Electrical Gremlins:
Corrosion in connectors, faulty grounds, aging wiring harnesses can lead to intermittent issues.
Rust Prone Areas:
Wheel arches, rocker panels, floor pans, particularly in regions with road salt.
Carburetor Tuning:
Carburetors can become finicky and require periodic adjustment or cleaning for optimal performance and emissions.
📚 Vehicle History
Brand Heritage
Parent Company:
Daewoo Motors, a South Korean automotive manufacturer (formerly part of Daewoo Group).
Model Evolution
Introduction Year:
Introduced in South Korea in 1991.
International Launch:
Launched in various international markets throughout the early to mid-1990s.
Production
Manufacturing Location:
South Korea (primarily Changwon plant)
Production Years:
1991-2001 (with various updates)
Daewoo Brand Status:
Daewoo brand phased out and assets acquired by General Motors in 2002.
🏆 Awards & Recognition
Recognitions
Performance Awards:
No significant performance awards; recognized for affordability and practicality.
Ratings
Reliability Ratings:
Mixed; dependent on maintenance. Simplicity can aid reliability, but build quality may vary.
Certifications
Emission Standards:
Designed to meet the emission standards of the era in its target markets.
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