🏷️ Basic Information Identification Make: Jeep Model: Cherokee Year: 1994 Chassis Code: XJ Codes Vehicle Code: XJ 👋 Introduction Market Position Segment: Compact SUV, off-road capable Competitive Analysis Competitors 1994: Toyota 4Runner, Ford Explorer, Nissan Pathfinder, Chevrolet Blazer Key Features Design Philosophy: Body-on-frame construction, robust 4x4 systems, durable and utilitarian design Target Audience: Off-road enthusiasts, utility-focused buyers, adventurers 📋 Manual Details Coverage Areas Coverage Type: Full Service Repair Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: Print (Physical Book) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, diagnosis, tune-up, cooling system, lubrication system, fuel injection system, exhaust system Engine Electrical: Ignition system, starting system, charging system, emissions control systems, engine control module (ECM) diagnosis and wiring diagrams Transmission Manual: AX-4, AX-5, BA-10/5 (Peugeot) - Overhaul, diagnosis, clutch system Transmission Automatic: AW-4 (Aisin-Warner) - Overhaul, diagnosis, shift control, cooling Drivetrain: Transfer case (Command-Trac, Selec-Trac), Dana 30 front axle, Dana 35c rear axle, U-joints, driveshafts, hub assemblies Suspension: Front leaf spring (all models), Rear leaf spring (all models), shock absorbers, bushings, alignment specifications Steering: Power steering system, steering gear, linkage, steering column, tilt wheel (if equipped) Brakes: Front disc brakes, rear drum brakes, power assist system, parking brake, ABS (if equipped), hydraulic circuits, bleeding procedures Electrical System: Battery, charging system, lighting, instrument cluster, gauges, horns, power windows/locks, mirrors, Wiper/washer system Body And Frame: Body panel repair, door mechanisms, glass replacement, interior trim, seat mechanisms, rust prevention, frame straightening HVAC: Air conditioning system, heater core, blower motor, refrigerant, control panels, ducting Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and changes, lubrication points, belt tensioning, spark plug replacement Troubleshooting: Diagnostic flowcharts, symptom-based problem diagnosis, electrical circuit testing, component failure analysis Repair: Component removal and installation, sub-assembly repair, seal and gasket replacement, torque specifications for all fasteners Diagnostics: On-Board Diagnostics (OBD-I) codes and procedures, sensor testing, actuator testing Specifications: All mechanical and electrical specifications, tolerances, capacities, and test procedures Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds) 📊 Manual Specifications File Format Digital Compatibility: Not applicable (Print) Print Quality Print Type: High-quality, durable paper stock Binding Type Binding: Perfect bound or spiral bound (for lay-flat use) Paper Type Paper Quality: Heavy-duty, grease-resistant paper ⚙️ Engine Specifications Primary Engine Engine 1: 4.0L Inline 6-Cylinder (242 ci) "Vortec" (AMC/Chrysler) Engine 1 Code: 242 ci OHV Engine 1 Horsepower: 180 hp @ 4500 rpm Engine 1 Torque: 220 lb-ft @ 3200 rpm Optional Engine Engine 2: 2.5L Inline 4-Cylinder (150 ci) "H.O." (Chrysler) Engine 2 Code: 150 ci OHV Engine 2 Horsepower: 125 hp @ 4800 rpm Engine 2 Torque: 150 lb-ft @ 2400 rpm Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Management ECM: Chrysler SBEC (Single Board Engine Controller) or similar 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Transmission (AX-4 or BA-10/5) Optional Transmission Type Optional: 4-Speed Automatic Transmission (AW-4) Features Aw4 Control: Electronically controlled with torque converter lock-up Transfer Case Options: Command-Trac (2WD/4WD Part-Time), Selec-Trac (2WD/4WD Full-Time) 📐 Dimensions Exterior Wheelbase: 101.4 inches (2576 mm) Length: 167.8 inches (4262 mm) Width: 69.4 inches (1763 mm) Height: 63.6 inches (1615 mm) Ground Clearance: Approx. 8.7 inches (221 mm) depending on tires/suspension Weights Curb Weight Min: Approx. 3,300 lbs (1497 kg) for 4-cyl 2WD Curb Weight Max: Approx. 3,700 lbs (1678 kg) for 6-cyl 4WD automatic Towing Capacity: Up to 5,000 lbs (2268 kg) with proper equipment 🛡️ Safety Features Ratings NHTSA Rollover Resistance: Generally considered good for its class and era, though body-on-frame SUVs from this period can have higher rollover risk than modern unibody crossovers. Active Features ABS: Optional Anti-lock Braking System (ABS) on rear wheels (RWAL) for 1994 models. Passive Features Airbags: Driver-side airbag standard. Seatbelts: Front and rear seatbelts, with front pretensioners. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo radio with cassette player; optional CD player available. Speakers: Typically 4 or 6 speakers depending on trim level. Driver Assistance Cruise Control: Optional Keyless Entry: Optional Connectivity OBD Standard: OBD-I (On-Board Diagnostics, First Generation) 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 miles (4,800 km) or 3 months (typical recommendation for this era) Transmission Fluid Change Auto: Every 30,000 miles (48,000 km) or 24 months Transmission Fluid Change Manual: Every 40,000 miles (64,000 km) or 36 months Coolant Change Interval: Every 30,000 miles (48,000 km) or 24 months Fluid Specifications Engine Oil: SAE 10W-30 API SG or higher (preferred) Engine Coolant: Chrysler Long Life Antifreeze/Coolant (50/50 mix with distilled water) Automatic Transmission Fluid: ATF+3 (Chrysler Specification) Manual Transmission Fluid: API GL-4, SAE 75W-90 (for AX-4, BA-10/5) Transfer Case Fluid: NP231/242: ATF+3 or Dexron II/III Differential Fluid Front Rear: API GL-5, SAE 80W-90 (consider synthetic for better performance) Known Issues Common Issues 1: Headliner sagging, rear main seal leaks...
Approx. 8.7 inches (221 mm) depending on tires/suspension
Weights
Curb Weight Min:
Approx. 3,300 lbs (1497 kg) for 4-cyl 2WD
Curb Weight Max:
Approx. 3,700 lbs (1678 kg) for 6-cyl 4WD automatic
Towing Capacity:
Up to 5,000 lbs (2268 kg) with proper equipment
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
Generally considered good for its class and era, though body-on-frame SUVs from this period can have higher rollover risk than modern unibody crossovers.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) on rear wheels (RWAL) for 1994 models.
Passive Features
Airbags:
Driver-side airbag standard.
Seatbelts:
Front and rear seatbelts, with front pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo radio with cassette player; optional CD player available.
Speakers:
Typically 4 or 6 speakers depending on trim level.
Driver Assistance
Cruise Control:
Optional
Keyless Entry:
Optional
Connectivity
OBD Standard:
OBD-I (On-Board Diagnostics, First Generation)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles (4,800 km) or 3 months (typical recommendation for this era)
Transmission Fluid Change Auto:
Every 30,000 miles (48,000 km) or 24 months
Transmission Fluid Change Manual:
Every 40,000 miles (64,000 km) or 36 months
Coolant Change Interval:
Every 30,000 miles (48,000 km) or 24 months
Fluid Specifications
Engine Oil:
SAE 10W-30 API SG or higher (preferred)
Engine Coolant:
Chrysler Long Life Antifreeze/Coolant (50/50 mix with distilled water)
Automatic Transmission Fluid:
ATF+3 (Chrysler Specification)
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (for AX-4, BA-10/5)
Transfer Case Fluid:
NP231/242: ATF+3 or Dexron II/III
Differential Fluid Front Rear:
API GL-5, SAE 80W-90 (consider synthetic for better performance)
Known Issues
Common Issues 1:
Headliner sagging, rear main seal leaks (especially on 4.0L), radiator failures, transfer case chain stretch/wear, power steering pump leaks, exhaust manifold cracks (4.0L).
Common Issues 2:
Interior trim squeaks and rattles, door panel detaching, rear axle U-joint wear, brake wear due to weight and use.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Tracing roots to the original Willys MB WWII Jeep, AMC acquisition in 1970.
Model Evolution
Xj Introduction:
Introduced in 1984, revolutionizing the SUV market with its unibody construction and compact size.
Xj 1994 Updates:
Minor styling revisions, improved interior ergonomics, enhanced safety features (driver airbag), OBD-I compliance.
Production
Production Period:
1984-2001
Manufacturing Location:
Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Automotive Press Acclaim:
Consistently praised by automotive journalists for its off-road prowess and durability, often appearing on "best of" lists for its segment during its production run.