Mitsubishi Colt Lancer 1994 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Colt Lancer Year: 1994 Codes Chassis Codes: CB1A, CB2A, CB3A, CB4A, CB5A, CB7A, CB8A (varies by market and specific model variant) Engine Codes: 4G13 (1.3L), 4G15 (1.5L), 4G91 (1.5L MIVEC), 4G92 (1.6L MIVEC), 4D65T (1.8L Turbo Diesel) 👋 Introduction Market Position Market Segment: Compact/Small Family Car Target Audience: Economy-conscious buyers, commuters, first-time car owners, DIY enthusiasts Competitive Analysis Key Competitors: Toyota Corolla, Honda Civic, Nissan Sentra, Mazda 323, Ford Escort, Hyundai Elantra Key Features Vehicle Strengths: Reliability, fuel efficiency, affordability, practical interior, sporty styling (especially Lancer variants) Manual Purpose: To provide comprehensive repair and maintenance information for the 1994 Mitsubishi Colt Lancer, catering to both professional mechanics and DIY owners. 📋 Manual Details Coverage Areas Manual Type: Factory Service Manual / Repair Manual Language: English Format: Likely printed or digitized facsimile of original factory documentation Estimated Page Count: 800-1200 pages (typical for a comprehensive factory service manual of this era) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system (carburetor and EFI), ignition system, emission control systems, cooling system, lubrication system, exhaust system Drivetrain: Manual transmission (5-speed), automatic transmission (3/4-speed), clutch, drive shafts, differentials, axles Chassis: Suspension (front MacPherson strut, rear multi-link/trailing arm), steering system (power and manual), braking system (front disc, rear drum/disc), wheels and tires Electrical: Battery, charging system (alternator), starting system, lighting, gauges, instrument cluster, wipers, horn, power windows, power locks, audio system wiring Body And Trim: Exterior panels, doors, hood, trunk lid, bumpers, interior trim, seats, glass, seals, body repairs, collision repair procedures Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication points, inspection procedures Repair And Overhaul: Engine component removal and installation, transmission rebuilds, suspension component replacement, brake caliper overhaul, electrical component diagnosis and repair Diagnostics: Troubleshooting charts, symptom-based diagnostics, fault code interpretation (for applicable models with early OBD-I systems) Specifications And Tolerances: Torque specifications, wear limits, alignment data, engine clearances, component tolerances Technical Depth Depth Of Information: Comprehensive, covering everything from routine maintenance to complete engine and transmission rebuilds, including diagnostic procedures and specifications. 📊 Manual Specifications File Format Digital Format: PDF (if digitized), original print (if physical copy) Print Quality Print Quality: High-resolution scans ensuring clarity of diagrams, illustrations, and text (for digitized versions). Binding Type Binding Type: Original factory binding (stapled, perfect bound) or professional binding for enhanced durability if re-bound. Paper Type Paper Type: Original paper type (often coated for diagrams) or durable, high-quality paper for reprints. ⚙️ Engine Specifications Primary Engine Engine Family: Mitsubishi Sirius (4G9 series) and Astron (4G1/4G6 series) Engine Displacement Options: 1.3L (4G13), 1.5L (4G15, 4G91 MIVEC), 1.6L (4G92 MIVEC), 1.8L Turbo Diesel (4D65T) Performance Horsepower Range: Approx. 70-120 hp (depending on engine variant and market) Torque Range: Approx. 100-150 Nm (depending on engine variant and market) Fuel System Fuel Delivery: Carbureted (early models/base trims) or Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (RON 91+ recommended) Other Valve Train: SOHC or DOHC, 16-valve (depending on engine) 🔧 Transmission Standard Standard Transmission: 5-speed manual transmission Optional Optional Transmission: 3-speed or 4-speed automatic transmission Features Drive Layout: Front-Wheel Drive (FWD) Transmission Fluid Spec: DIA QUEEN ATF-SPIII (for automatic), GL-4 Gear Oil (for manual) 📐 Dimensions Exterior Length: Approx. 4275 mm (sedan) / 4030 mm (hatchback) Width: Approx. 1680 mm Height: Approx. 1390 mm (sedan) / 1400 mm (hatchback) Wheelbase: Approx. 2500 mm Weights Curb Weight Range: Approx. 1000-1150 kg Gross Vehicle Weight Rating Gvwr: Typically around 1400-1550 kg 🛡️ Safety Features Ratings Crash Test Ratings: No standardized ratings like NHTSA/Euro NCAP were universally applied or available for this model year and region in a consistent manner. Refer to specific market safety data if available. Active Features Braking System: Front ventilated disc brakes, rear drum brakes (standard on most trims). Some higher trims may have rear disc brakes. ABS Availability: Optional on some higher trims, not standard across all models. Passive Features Airbags: Driver airbag was an option or standard on certain higher trims; passenger airbag was rare for this era. Seatbelts: Three-point seatbelts in the front, two-point or three-point in the rear depending on seating position and trim. 💡 Technology Features Infotainment Audio System: Factory fitted AM/FM stereo with cassette player. Optional CD player on higher trims. Basic speaker systems. Instrument Cluster: Analog gauges including speedometer, tachometer (optional), fuel level, engine temperature. Warning lights for various system faults. Driver Assistance Cruise Control: Optional on higher trim levels and with specific engine/transmission combinations. Connectivity Connectivity Features: Limited to basic audio connectivity. No advanced Bluetooth or smartphone integration. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 km or 6-12 months (whichever comes first), depending on driving conditions. Refer to manual for specific recommendation. Air Filter Replacement: Every 20,000-30,000 km or as needed based on inspection. Spark Plug Replacement: Every 40,000-60,000 km (depending on plug type, e.g., copper vs. platinum). Timing...
To provide comprehensive repair and maintenance information for the 1994 Mitsubishi Colt Lancer, catering to both professional mechanics and DIY owners.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Manual / Repair Manual
Language:
English
Format:
Likely printed or digitized facsimile of original factory documentation
Estimated Page Count:
800-1200 pages (typical for a comprehensive factory service manual of this era)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system (carburetor and EFI), ignition system, emission control systems, cooling system, lubrication system, exhaust system
Suspension (front MacPherson strut, rear multi-link/trailing arm), steering system (power and manual), braking system (front disc, rear drum/disc), wheels and tires
Electrical:
Battery, charging system (alternator), starting system, lighting, gauges, instrument cluster, wipers, horn, power windows, power locks, audio system wiring
Comprehensive, covering everything from routine maintenance to complete engine and transmission rebuilds, including diagnostic procedures and specifications.
📊 Manual Specifications
File Format
Digital Format:
PDF (if digitized), original print (if physical copy)
Print Quality
Print Quality:
High-resolution scans ensuring clarity of diagrams, illustrations, and text (for digitized versions).
Binding Type
Binding Type:
Original factory binding (stapled, perfect bound) or professional binding for enhanced durability if re-bound.
Paper Type
Paper Type:
Original paper type (often coated for diagrams) or durable, high-quality paper for reprints.
⚙️ Engine Specifications
Primary Engine
Engine Family:
Mitsubishi Sirius (4G9 series) and Astron (4G1/4G6 series)
Approx. 70-120 hp (depending on engine variant and market)
Torque Range:
Approx. 100-150 Nm (depending on engine variant and market)
Fuel System
Fuel Delivery:
Carbureted (early models/base trims) or Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (RON 91+ recommended)
Other
Valve Train:
SOHC or DOHC, 16-valve (depending on engine)
🔧 Transmission
Standard
Standard Transmission:
5-speed manual transmission
Optional
Optional Transmission:
3-speed or 4-speed automatic transmission
Features
Drive Layout:
Front-Wheel Drive (FWD)
Transmission Fluid Spec:
DIA QUEEN ATF-SPIII (for automatic), GL-4 Gear Oil (for manual)
📐 Dimensions
Exterior
Length:
Approx. 4275 mm (sedan) / 4030 mm (hatchback)
Width:
Approx. 1680 mm
Height:
Approx. 1390 mm (sedan) / 1400 mm (hatchback)
Wheelbase:
Approx. 2500 mm
Weights
Curb Weight Range:
Approx. 1000-1150 kg
Gross Vehicle Weight Rating Gvwr:
Typically around 1400-1550 kg
🛡️ Safety Features
Ratings
Crash Test Ratings:
No standardized ratings like NHTSA/Euro NCAP were universally applied or available for this model year and region in a consistent manner. Refer to specific market safety data if available.
Active Features
Braking System:
Front ventilated disc brakes, rear drum brakes (standard on most trims). Some higher trims may have rear disc brakes.
ABS Availability:
Optional on some higher trims, not standard across all models.
Passive Features
Airbags:
Driver airbag was an option or standard on certain higher trims; passenger airbag was rare for this era.
Seatbelts:
Three-point seatbelts in the front, two-point or three-point in the rear depending on seating position and trim.
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM stereo with cassette player. Optional CD player on higher trims. Basic speaker systems.
Instrument Cluster:
Analog gauges including speedometer, tachometer (optional), fuel level, engine temperature. Warning lights for various system faults.
Driver Assistance
Cruise Control:
Optional on higher trim levels and with specific engine/transmission combinations.
Connectivity
Connectivity Features:
Limited to basic audio connectivity. No advanced Bluetooth or smartphone integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 km or 6-12 months (whichever comes first), depending on driving conditions. Refer to manual for specific recommendation.
Air Filter Replacement:
Every 20,000-30,000 km or as needed based on inspection.
Spark Plug Replacement:
Every 40,000-60,000 km (depending on plug type, e.g., copper vs. platinum).
Timing Belt Replacement:
Critical: Every 80,000-100,000 km or 5-7 years for most 4G1x and 4G9x engines. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Spec:
API SJ or SL, SAE 10W-30 or 5W-30 (check manual for specific recommendation based on climate)
Coolant Spec:
Ethylene Glycol based antifreeze, mixed 50/50 with distilled water. MITSUBISHI SUPER COOLANT or equivalent.
Brake Fluid Spec:
DOT 3 or DOT 4.
Known Issues
Common Wear Items:
Front strut mounts, rear suspension bushings, exhaust system components, clutch wear (manual transmission), CV joint boots.
Engine Specific Issues:
Potential for oil leaks from valve cover gasket and oil pan gasket, distributor o-ring leaks, and early fuel injector issues on EFI models.
Transmission Issues:
Automatic transmission shift quality degradation, clutch wear in manual transmissions.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Japan
Model Evolution
Generation:
Third Generation Mitsubishi Lancer (often referred to as CB chassis Lancer/Mirage, and Colt Lancer in some markets)
Platform Sharing:
Shared platform and components with the Mitsubishi Space Wagon and Mitsubishi RVR/Outlander precursors in some regions.
Production
Production Years:
1992-1995 (for this specific generation)
Manufacturing Locations:
Japan, and potentially assembly plants in other countries (e.g., Australia, Netherlands).
🏆 Awards & Recognition
Recognitions
Automotive Journal Awards:
While specific awards for the 1994 model might not be widely documented, the Lancer/Colt line generally received praise for value, reliability, and sporty driving dynamics within its segment during the 1990s.
Ratings
Consumer Reports Ratings:
Consumer reports from the era typically rated the Lancer/Colt positively for reliability and fuel economy, though often noting a less refined ride compared to some competitors.