This comprehensive service and repair manual provides detailed instructions and illustrations to help you maintain, service, diagnose, and repair your 1995-2005 Chevrolet Astro van. This manual is the same one used by technicians at dealerships, giving you access to the most accurate and up-to-date information.

The manual covers all models and all repairs in a comprehensive A-Z format. You'll find step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications for every aspect of your vehicle. This includes but is not limited to:

* **Maintenance:** Regular maintenance schedules, fluid checks, filter replacements, and more.
* **Engine:** Detailed information about the engine, including troubleshooting, repair procedures, and component specifications.
* **Control System:** Understanding the electronic controls of your Astro, covering everything from engine management to emissions systems.
* **Mechanical:** In depth explanations of the mechanical systems, including the transmission, suspension, brakes, and steering.
* **Fuel Service Specifications:** Complete details on fuel system components, including fuel lines, injectors, and pumps.
* **Emission Control:** Information on emission control systems, including catalytic converters, oxygen sensors, and evaporative emission systems.
* **Intake Exhaust Cooling:** Understanding the intricacies of the cooling system, including the radiator, thermostat, and water pump.
* **Lube:** Guidance on selecting and changing lubricants for various components of your Astro.
* **Ignition Starting Charging:** Comprehensive information on the electrical systems, including the ignition, starting, and charging systems.
* **Auto Transmission Clutch:** Thorough information on the operation and repair of automatic transmissions.
* **Manual Transmission:** Guidance on the operation and repair of manual transmissions.
* **Transfer Propeller Shaft:** Detailed understanding of the transfer case and propeller shaft systems.
* **Drive Shaft:** Explanation of the drive shaft system, including troubleshooting and repair procedures.
* **Differential:** Information on differentials, including axle types and maintenance.
* **Axle Suspension:** Details on the suspension system, including shocks, struts, and springs.
* **Tire & Wheel:** Guidance on tire selection, installation, and maintenance.
* **Brake Control:** Understanding the brake control system, including ABS systems.
* **Brake:** Detailed information on the braking system, including disc and drum brakes.
* **Parking Brake:** Explanation of the parking brake system and procedures for adjusting and repairing.
* **Steering Column:** Understanding the steering column and related components.
* **Power Steering:** Information on the power steering system, including fluid changes and troubleshooting.
* **Air Condition:** Detailed information on the air conditioning system, including charging and troubleshooting.
* **Suppl Restraint System:** Explanation of the supplemental restraint system, including airbags and seatbelts.
* **Seat Belt:** Information on seatbelt operation, adjustment, and repair.
* **Engine Immobilizer:** Understanding the engine immobilizer system and how it functions.
* **Cruise Control:** Explanation of the cruise control system and how to diagnose and repair issues.
* **Wiper & Washer:** Details on the wiper and washer systems, including troubleshooting and repair.
* **Door Lock:** Information on door lock systems, including troubleshooting and repair.
* **Meter Audio/Visual:** Understanding the instrument panel and its components.
* **Horn:** Information on the horn system and how to troubleshoot and replace it.
* **Windshield/Glass Mirror:** Details on the windshield, glass, and mirrors, including repair and replacement.
* **Instrument Panel:** Information on the instrument panel and its components.
* **Seat:** Details on the seats, including adjustments, repair, and upholstery.
* **Engine Hood/ Door:** Explanation of the engine hood and door systems, including adjustments and repair.
* **Exterior & Interior:** Details on the exterior and interior of the Astro, including trim and accessories.
* **Electrical:** Extensive information on the electrical system, including wiring diagrams and troubleshooting.
* **Multiplex/Can Communication:** Understanding multiplex and CAN communication systems in your Astro.

This manual empowers you to take control of your Chevrolet Astro's maintenance and repair, saving you time and money.

The 1995-2005 Chevrolet Astro represents a popular era for the full-size van segment, offering practical utility and comfortable passenger space. This generation of the Astro, known internally as the "GMT 400" platform, boasted a boxy, utilitarian design that maximized cargo space. It was available in both passenger and cargo configurations, with a range of seating options to accommodate families, businesses, or work crews. Powering the Astro was a 4.3L Vortec V6 engine, known for its reliability and good fuel economy, paired with a four-speed automatic transmission. This combination provided adequate power for hauling passengers and cargo alike. The Astro came standard with a rear-wheel drive configuration, with an optional four-wheel drive system for added traction in challenging conditions. Features like sliding side doors and a rear cargo door made loading and unloading easy, while a high roof option was available for even more vertical space.

The 1995-2005 Chevrolet Astro was known for its ruggedness, making it a favorite for commercial fleets and families needing reliable transportation. Its simplicity and straightforward design also contributed to its popularity, as it was relatively affordable to maintain and repair. However, the Astro did face some criticisms, including its lack of modern safety features, a somewhat cramped interior, and a reputation for a relatively rough ride. Despite these drawbacks, the Astro remained a reliable and practical option for those who prioritized space, utility, and affordability. The 1995-2005 Chevrolet Astro Service and Repair Manual provides valuable information for owners and mechanics looking to maintain and repair these vans, ensuring they stay on the road for years to come.