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1995 Chevrolet K3500 Service & Repair Manual Software

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Basic Information Identification Make: Chevrolet Model: K3500 Year: 1995 Codes Chassis Code: GMT400 Introduction Market Position Market Position: The 1995 Chevrolet K3500 represented Chevrolet's heavy-duty truck offering, designed for commercial use, towing, and hauling. This manual caters to owners and mechanics needing detailed service information for this robust platform. Competitive Analysis Competitive Analysis: Competed directly with Ford F-350 and Dodge Ram 3500 in the heavy-duty pickup truck segment. Known for its strong chassis, capable powertrains, and utility. Key Features Key Features: Officially licensed, factory-derived information, digital convenience, comprehensive coverage, accessible on multiple devices, year-long access. Manual Details Coverage Areas Coverage Areas: Engine, Transmission, Drivetrain, Brakes, Suspension, Steering, Electrical System, HVAC, Body, Chassis, Diagnostics, Maintenance, Repair Procedures Page Count Page Count: Extensive (Digital Format - exact page count not specified, but implies comprehensive factory-level detail) Manual Type Manual Type: Service and Repair Manual Software Language Language: English Format Format: PDF Download (Accessible via web browser on PC, laptop, smartphone, tablet) Manual Coverage Systems Covered Systems Covered: Engine Mechanical (Vortec V8, Diesel), Fuel Injection, Ignition, Cooling, Exhaust, Automatic & Manual Transmissions, Transfer Case, Drive Axles, Wheels & Tires, Brakes (ABS), Steering, Suspension (Front & Rear), Body & Chassis, Electrical Distribution, Lighting, HVAC, Body Controls, Diagnostic Trouble Codes (DTCs), Wiring Diagrams Procedures Included Procedures Included: Scheduled Maintenance, Engine Tune-up, Component Replacement (e.g., alternator, starter, water pump, fuel pump), Brake System Service, Suspension & Steering Alignment, Drivetrain Repair, Electrical Troubleshooting, HVAC System Repair, Body Panel Repair, Diagnostic Procedures, Torque Specifications, Component Specifications Technical Depth Technical Depth: Comprehensive factory-level detail, suitable for DIY enthusiasts and professional technicians. Includes diagnostics, repair procedures, specifications, and troubleshooting. Electrical Diagrams Electrical Diagrams: Detailed wiring diagrams for all major systems, including engine, lighting, accessories, and body controls. Diagnostics Diagnostics: Systematic diagnostic procedures for common malfunctions, including reading Diagnostic Trouble Codes (DTCs) where applicable. Torque Specs Torque Specs: Comprehensive torque specifications for critical fasteners across all major components (engine, transmission, suspension, brakes). Troubleshooting Troubleshooting: Step-by-step troubleshooting guides for identifying and resolving common problems. Wheel Bolt Pattern Wheel Bolt Pattern: 8 x 6.5 inches (Common for heavy-duty trucks) Tire Sizes Tire Sizes: Common sizes include LT235/85R16, LT215/85R16, LT245/75R16, LT285/75R16. Specifics depend on trim and options. Chassis Specifications Chassis Specifications: Frame construction details, body mount information, and alignment specifications. Body And Interior Body And Interior: Procedures for body panel repair, interior trim removal and installation, door mechanisms, glass replacement, and upholstery. Hvac System HVAC System: Diagnosis and repair of heating, ventilation, and air conditioning systems, including refrigerant handling (where applicable). Drivetrain Components Drivetrain Components: Service and repair for front and rear axles, propeller shafts, U-joints, and differential assemblies. Brake System Details Brake System Details: Detailed information on front disc and rear drum brakes, ABS component diagnosis and replacement. Manual Specifications File Format File Format: Digital PDF (Requires internet connection and web browser) Print Quality Print Quality: High-resolution digital scans/reproductions of OE materials Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Format) Engine Specifications Primary Engine Primary Engine: 5.7L (350 cu in) Vortec V8 (L31) - Gasoline Secondary Engine Gas Secondary Engine Gas: 7.4L (454 cu in) Vortec V8 (L29) - Gasoline Diesel Engine Diesel Engine: 6.5L (395 cu in) Turbocharged Diesel (L65) - Optional Performance 5.7L Performance 5.7L: Approx. 200-215 HP, 300-310 lb-ft Torque (Varies slightly by specific application/tuning) Performance 7.4L Performance 7.4L: Approx. 230 HP, 380-395 lb-ft Torque Performance 6.5L Diesel Performance 6.5L Diesel: Approx. 190 HP, 385-400 lb-ft Torque Fuel System Gasoline Fuel System Gasoline: Sequential Electronic Fuel Injection (TBI for earlier '95 models, transitioning to Vortec MPFI) Fuel System Diesel Fuel System Diesel: Direct Injection (DI) via Stanadyne DB2 injection pump Ignition System Ignition System: Distributor with HEI (High Energy Ignition) system on gasoline engines Oil Capacity 5.7L Oil Capacity 5.7L: 5 Quarts (4.7 Liters) with filter (Consult manual for exact specification) Oil Type 5.7L Oil Type 5.7L: API Service SG or SH, SAE 5W-30 or 10W-30 (Consult manual for climate recommendations) Transmission Standard Transmission Standard Transmission: 4-Speed Automatic (e.g., 4L60-E for lighter duty, 4L80-E for heavier duty applications) Optional Transmission Optional Transmission: 5-Speed Manual (NV4500 heavy-duty manual transmission) Transmission Fluid Auto Transmission Fluid Auto: Dexron-III Automatic Transmission Fluid (ATF) Transmission Fluid Manual Transmission Fluid Manual: API GL-4 or GL-5 gear oil, SAE 75W-90 or 80W-90 (Consult manual for specific NV4500 requirements) Transfer Case Transfer Case: New Process NP241C (Gearing ratios vary depending on application) Dimensions Exterior Length Exterior Length: Varies by cab and bed configuration (e.g., approx. 230-250 inches) Exterior Width Exterior Width: Approx. 79.1 inches Exterior Height Exterior Height: Approx. 74-77 inches Wheelbase Wheelbase: Varies (e.g., 131.5 inches for standard cab, 143.5 inches for long bed) Curb Weight Curb Weight: Approx. 5,000-6,000 lbs (Varies significantly by configuration) Gvw Gvw: Typically 8,600 lbs (GVWR - Gross Vehicle Weight Rating) or higher Towing Capacity Towing...
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1995 Chevrolet K3500 Service & Repair Manual Software1995 Chevrolet K3500 Service & Repair Manual Software1995 Chevrolet K3500 Service & Repair Manual Software1995 Chevrolet K3500 Service & Repair Manual Software
Basic Information
Identification
Make: Chevrolet
Model: K3500
Year: 1995
Codes
Chassis Code: GMT400
Introduction
Market Position
Market Position: The 1995 Chevrolet K3500 represented Chevrolet's heavy-duty truck offering, designed for commercial use, towing, and hauling. This manual caters to owners and mechanics needing detailed service information for this robust platform.
Competitive Analysis
Competitive Analysis: Competed directly with Ford F-350 and Dodge Ram 3500 in the heavy-duty pickup truck segment. Known for its strong chassis, capable powertrains, and utility.
Key Features
Key Features: Officially licensed, factory-derived information, digital convenience, comprehensive coverage, accessible on multiple devices, year-long access.
Manual Details
Coverage Areas
Coverage Areas: Engine, Transmission, Drivetrain, Brakes, Suspension, Steering, Electrical System, HVAC, Body, Chassis, Diagnostics, Maintenance, Repair Procedures
Page Count
Page Count: Extensive (Digital Format - exact page count not specified, but implies comprehensive factory-level detail)
Manual Type
Manual Type: Service and Repair Manual Software
Language
Language: English
Format
Format: PDF Download (Accessible via web browser on PC, laptop, smartphone, tablet)
Manual Coverage
Systems Covered
Systems Covered: Engine Mechanical (Vortec V8, Diesel), Fuel Injection, Ignition, Cooling, Exhaust, Automatic & Manual Transmissions, Transfer Case, Drive Axles, Wheels & Tires, Brakes (ABS), Steering, Suspension (Front & Rear), Body & Chassis, Electrical Distribution, Lighting, HVAC, Body Controls, Diagnostic Trouble Codes (DTCs), Wiring Diagrams
Procedures Included
Procedures Included: Scheduled Maintenance, Engine Tune-up, Component Replacement (e.g., alternator, starter, water pump, fuel pump), Brake System Service, Suspension & Steering Alignment, Drivetrain Repair, Electrical Troubleshooting, HVAC System Repair, Body Panel Repair, Diagnostic Procedures, Torque Specifications, Component Specifications
Technical Depth
Technical Depth: Comprehensive factory-level detail, suitable for DIY enthusiasts and professional technicians. Includes diagnostics, repair procedures, specifications, and troubleshooting.
Electrical Diagrams
Electrical Diagrams: Detailed wiring diagrams for all major systems, including engine, lighting, accessories, and body controls.
Diagnostics
Diagnostics: Systematic diagnostic procedures for common malfunctions, including reading Diagnostic Trouble Codes (DTCs) where applicable.
Torque Specs
Torque Specs: Comprehensive torque specifications for critical fasteners across all major components (engine, transmission, suspension, brakes).
Troubleshooting
Troubleshooting: Step-by-step troubleshooting guides for identifying and resolving common problems.
Wheel Bolt Pattern
Wheel Bolt Pattern: 8 x 6.5 inches (Common for heavy-duty trucks)
Tire Sizes
Tire Sizes: Common sizes include LT235/85R16, LT215/85R16, LT245/75R16, LT285/75R16. Specifics depend on trim and options.
Chassis Specifications
Chassis Specifications: Frame construction details, body mount information, and alignment specifications.
Body And Interior
Body And Interior: Procedures for body panel repair, interior trim removal and installation, door mechanisms, glass replacement, and upholstery.
Hvac System
HVAC System: Diagnosis and repair of heating, ventilation, and air conditioning systems, including refrigerant handling (where applicable).
Drivetrain Components
Drivetrain Components: Service and repair for front and rear axles, propeller shafts, U-joints, and differential assemblies.
Brake System Details
Brake System Details: Detailed information on front disc and rear drum brakes, ABS component diagnosis and replacement.
Manual Specifications
File Format
File Format: Digital PDF (Requires internet connection and web browser)
Print Quality
Print Quality: High-resolution digital scans/reproductions of OE materials
Binding Type
Binding Type: N/A (Digital Download)
Paper Type
Paper Type: N/A (Digital Format)
Engine Specifications
Primary Engine
Primary Engine: 5.7L (350 cu in) Vortec V8 (L31) - Gasoline
Secondary Engine Gas
Secondary Engine Gas: 7.4L (454 cu in) Vortec V8 (L29) - Gasoline
Diesel Engine
Diesel Engine: 6.5L (395 cu in) Turbocharged Diesel (L65) - Optional
Performance 5.7L
Performance 5.7L: Approx. 200-215 HP, 300-310 lb-ft Torque (Varies slightly by specific application/tuning)
Performance 7.4L
Performance 7.4L: Approx. 230 HP, 380-395 lb-ft Torque
Performance 6.5L Diesel
Performance 6.5L Diesel: Approx. 190 HP, 385-400 lb-ft Torque
Fuel System Gasoline
Fuel System Gasoline: Sequential Electronic Fuel Injection (TBI for earlier '95 models, transitioning to Vortec MPFI)
Fuel System Diesel
Fuel System Diesel: Direct Injection (DI) via Stanadyne DB2 injection pump
Ignition System
Ignition System: Distributor with HEI (High Energy Ignition) system on gasoline engines
Oil Capacity 5.7L
Oil Capacity 5.7L: 5 Quarts (4.7 Liters) with filter (Consult manual for exact specification)
Oil Type 5.7L
Oil Type 5.7L: API Service SG or SH, SAE 5W-30 or 10W-30 (Consult manual for climate recommendations)
Transmission
Standard Transmission
Standard Transmission: 4-Speed Automatic (e.g., 4L60-E for lighter duty, 4L80-E for heavier duty applications)
Optional Transmission
Optional Transmission: 5-Speed Manual (NV4500 heavy-duty manual transmission)
Transmission Fluid Auto
Transmission Fluid Auto: Dexron-III Automatic Transmission Fluid (ATF)
Transmission Fluid Manual
Transmission Fluid Manual: API GL-4 or GL-5 gear oil, SAE 75W-90 or 80W-90 (Consult manual for specific NV4500 requirements)
Transfer Case
Transfer Case: New Process NP241C (Gearing ratios vary depending on application)
Dimensions
Exterior Length
Exterior Length: Varies by cab and bed configuration (e.g., approx. 230-250 inches)
Exterior Width
Exterior Width: Approx. 79.1 inches
Exterior Height
Exterior Height: Approx. 74-77 inches
Wheelbase
Wheelbase: Varies (e.g., 131.5 inches for standard cab, 143.5 inches for long bed)
Curb Weight
Curb Weight: Approx. 5,000-6,000 lbs (Varies significantly by configuration)
Gvw
Gvw: Typically 8,600 lbs (GVWR - Gross Vehicle Weight Rating) or higher
Towing Capacity
Towing Capacity: Up to 12,500 lbs (with proper equipment and configuration)
Safety Features
Ratings
Ratings: No specific NHTSA rating available for this older model year; focus is on structural integrity and driver control.
Active Features
Active Features: Anti-lock Braking System (ABS) on rear wheels, available 4-wheel ABS
Passive Features
Passive Features: Seat belts, reinforced cab structure, dual rear wheels available for stability
Technology Features
Infotainment
Infotainment: Basic AM/FM stereo with cassette player, optional CD player. Analog gauges and controls.
Driver Assistance
Driver Assistance: ABS (Anti-lock Braking System) was the primary electronic driver assistance feature.
Connectivity
Connectivity: N/A (No modern connectivity features like Bluetooth or USB)
Maintenance
Service Intervals Oil Change
Service Intervals Oil Change: Every 3,000-5,000 miles or 3-6 months (Consult manual for specific engine and driving conditions)
Service Intervals Transmission Fluid
Service Intervals Transmission Fluid: Every 30,000-60,000 miles for automatic transmission fluid and filter replacement (Consult manual)
Service Intervals Coolant
Service Intervals Coolant: Every 30,000-50,000 miles for coolant flush and replacement (Consult manual)
Fluid Specifications Power Steering
Fluid Specifications Power Steering: Dexron-III ATF or GM Power Steering Fluid
Fluid Specifications Brake
Fluid Specifications Brake: DOT 3 Brake Fluid
Known Issues Diesel
Known Issues Diesel: Potential issues with the optical sensor in the injection pump (known as 'Christmas Tree Lights' on the dash), injector pump failures, and glow plug issues. Durability can be a concern if not maintained properly.
Known Issues Gasoline
Known Issues Gasoline: Intake manifold gasket leaks on Vortec engines, potential for spider injector issues on earlier TBI, and exhaust manifold cracks.
Spark Plugs 5.7L
Spark Plugs 5.7L: AC Delco Rapidfire Platinum (e.g., PT85, check manual for exact application)
Oil Filter 5.7L
Oil Filter 5.7L: AC Delco PF44 or equivalent (e.g., Fram PH8A, Wix 51515)
Vehicle History
Brand Heritage
Brand Heritage: Chevrolet has a long-standing reputation for building rugged and capable trucks, dating back to the early 20th century. The 'K' designation historically referred to 4-wheel drive models.
Model Evolution
Model Evolution: The 1995 K3500 is part of the GMT400 platform, which debuted in 1988 for C/K trucks. This generation introduced more aerodynamic styling, improved ride comfort, and modern powertrains. The K3500 specifically denotes the heavy-duty, 4WD variant.
Production
Production: GMT400 platform trucks were manufactured in various GM plants across North America.
Awards & Recognition
Recognitions
Recognitions: While specific awards for the 1995 K3500 are not prominently documented, the GMT400 platform in general was lauded for its robust build and towing capabilities. Trucks of this era were often workhorses that earned their reputation through reliability in demanding applications.
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