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Daihatsu Feroza Rocky F300 1995 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Feroza / Rocky Generation: F300 Year: 1995 Codes Chassis Code: F300 👋 Introduction Market Position Market Position: Compact, rugged off-road SUV designed for versatility and durability, appealing to budget-conscious buyers seeking capable utility and adventurous capabilities. Competitive Analysis Competitive Analysis: Competed against vehicles like the Suzuki Vitara, Toyota RAV4 (early generations), and Mitsubishi Pajero Mini, offering a more accessible entry into the 4x4 segment. Key Features Key Features: Body-on-frame construction, selectable 4WD system, robust suspension for off-road use, compact dimensions for maneuverability. 📋 Manual Details Coverage Areas Coverage Areas: Full Service Repair, Maintenance, Diagnostics, Troubleshooting, Electrical Systems, Wiring Diagrams, Rebuilds, Refurbishment, Restoration Page Count Page Count: Not Specified (Comprehensive) Manual Type Manual Type: Full Service Repair Manual Manual Level: Professional Technician Level, suitable for advanced DIY enthusiasts. Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Systems Covered: Engine (Mechanical & Electrical), Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System, Clutch, Manual Transmission, Automatic Transmission (if applicable), Transfer Case, Drivetrain (4WD System), Front Suspension, Rear Suspension, Steering System, Braking System (Front & Rear Discs/Drums), ABS (if equipped), Wheels & Tires, Body Panels & Structure, Interior Trim & Accessories, Climate Control System, Electrical Components, Lighting System, Dashboard & Instruments, Audio System, Security System Procedures Included Procedures Included: Scheduled Maintenance, General Repairs, Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Brake System Overhaul, Steering System Alignment, Electrical System Diagnostics, Wiring Harness Repair, Body Panel Repair, Interior Component Installation/Removal, Troubleshooting Guides, Diagnostic Test Procedures, Torque Specifications, Fluid Capacities & Specifications, Component Identification, Exploded Views Technical Depth Technical Depth: Detailed sub-steps, numbered instructions, notes, cautions, warnings, bold figure numbers for illustrations, enlarged insets for detailed part examination, comprehensive troubleshooting and electrical service procedures, detailed wiring diagrams Wiring Diagrams Wiring Diagrams: Included for all major electrical systems, simplifying diagnostics and repair of the electrical system. Troubleshooting Troubleshooting Guides: Comprehensive guides for identifying and resolving common and complex issues across all vehicle systems. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Full Printable Binding Type Binding Type: Digital Download (Printable) Paper Type Paper Type: N/A (Digital) Delivery Delivery: Instant Download Requirements Requirements: Adobe PDF Reader, WinRAR Compatibility Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Code: G16A Engine Type: Inline 4-cylinder, SOHC Displacement: 1589 cc (1.6 Liters) Bore X Stroke: 76.0 mm x 87.1 mm Compression Ratio: 9.5:1 Fuel Delivery: Electronic Fuel Injection (EFI) Performance Horsepower: Approx. 94 PS (93 bhp / 69 kW) at 5500 RPM (varies slightly by market/emission standards) Torque: Approx. 130 Nm (96 lb-ft) at 3500 RPM (varies slightly by market/emission standards) Fuel System Fuel Type: Unleaded Gasoline (Octane rating as per owner's manual) Lubrication System Oil Capacity: Approx. 4.0 Liters (4.2 US Quarts) with filter change Cooling System Coolant Capacity: Approx. 5.5 Liters (5.8 US Quarts) 🔧 Transmission Standard Transmission Type: 5-Speed Manual Optional Transmission Type: 4-Speed Automatic (Available on some models) Features Drivetrain: Selectable 4WD with High/Low range (Part-time 4WD system) Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 (Verify with manual for exact spec) Automatic Transmission Fluid: Dexron II or III (Verify with manual for exact spec) Transfer Case Fluid: API GL-4, SAE 75W-90 or 80W-90 (Verify with manual for exact spec) 📐 Dimensions Exterior Length: Approx. 3,890 mm (153.2 in) Width: Approx. 1,690 mm (66.5 in) Height: Approx. 1,655 mm (65.2 in) Wheelbase: Approx. 2,300 mm (90.6 in) Ground Clearance: Approx. 200 mm (7.9 in) (Varies with tire size) Weights Curb Weight: Approx. 1,150 - 1,250 kg (2,535 - 2,756 lbs) (Varies by trim and transmission) Gross Vehicle Weight Rating: Not Specified (Refer to vehicle placard) Towing Capacity: Not Specified (Refer to vehicle placard/local regulations) 🛡️ Safety Features Ratings Crash Test Ratings: Not widely available for this model year in major global crash test databases. Active Features Active Features: ABS (Anti-lock Braking System) may be optional on certain trims. Passive Features Passive Features: Seat belts (front and rear), Crumple zones (basic design), Child seat anchors (ISOFIX not standard). 💡 Technology Features Infotainment Infotainment System: Basic AM/FM radio with cassette player or CD player (optional), simple speaker setup. Instrument Cluster: Analog gauges for speedometer, tachometer, fuel level, engine temperature, oil pressure (warning lamp), and basic indicator lights. Driver Assistance Driver Assistance Features: Limited; ABS was optional. No advanced electronic driver aids common in modern vehicles. Connectivity Connectivity Features: No integrated Bluetooth, USB, or smartphone connectivity. Relies on aftermarket solutions if desired. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 km (3,000 miles) or 6 months, whichever comes first (Severe service recommended shorter intervals). Engine Oil Filter: Replace at every oil change. Air Filter Replacement: Every 20,000 km (12,000 miles) or annually. Spark Plug Replacement: Every 40,000 km (24,000 miles) (NGK BPR6ES or equivalent recommended). Coolant Flush...
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Daihatsu Feroza Rocky F300 1995 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Feroza / Rocky
Generation:
F300
Year:
1995
Codes
Chassis Code:
F300
👋 Introduction
Market Position
Market Position:
Compact, rugged off-road SUV designed for versatility and durability, appealing to budget-conscious buyers seeking capable utility and adventurous capabilities.
Competitive Analysis
Competitive Analysis:
Competed against vehicles like the Suzuki Vitara, Toyota RAV4 (early generations), and Mitsubishi Pajero Mini, offering a more accessible entry into the 4x4 segment.
Key Features
Key Features:
Body-on-frame construction, selectable 4WD system, robust suspension for off-road use, compact dimensions for maneuverability.
📋 Manual Details
Coverage Areas
Coverage Areas:
Full Service Repair, Maintenance, Diagnostics, Troubleshooting, Electrical Systems, Wiring Diagrams, Rebuilds, Refurbishment, Restoration
Page Count
Page Count:
Not Specified (Comprehensive)
Manual Type
Manual Type:
Full Service Repair Manual
Manual Level:
Professional Technician Level, suitable for advanced DIY enthusiasts.
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine (Mechanical & Electrical), Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System, Clutch, Manual Transmission, Automatic Transmission (if applicable), Transfer Case, Drivetrain (4WD System), Front Suspension, Rear Suspension, Steering System, Braking System (Front & Rear Discs/Drums), ABS (if equipped), Wheels & Tires, Body Panels & Structure, Interior Trim & Accessories, Climate Control System, Electrical Components, Lighting System, Dashboard & Instruments, Audio System, Security System
Procedures Included
Procedures Included:
Scheduled Maintenance, General Repairs, Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Brake System Overhaul, Steering System Alignment, Electrical System Diagnostics, Wiring Harness Repair, Body Panel Repair, Interior Component Installation/Removal, Troubleshooting Guides, Diagnostic Test Procedures, Torque Specifications, Fluid Capacities & Specifications, Component Identification, Exploded Views
Technical Depth
Technical Depth:
Detailed sub-steps, numbered instructions, notes, cautions, warnings, bold figure numbers for illustrations, enlarged insets for detailed part examination, comprehensive troubleshooting and electrical service procedures, detailed wiring diagrams
Wiring Diagrams
Wiring Diagrams:
Included for all major electrical systems, simplifying diagnostics and repair of the electrical system.
Troubleshooting
Troubleshooting Guides:
Comprehensive guides for identifying and resolving common and complex issues across all vehicle systems.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Full Printable
Binding Type
Binding Type:
Digital Download (Printable)
Paper Type
Paper Type:
N/A (Digital)
Delivery
Delivery:
Instant Download
Requirements
Requirements:
Adobe PDF Reader, WinRAR
Compatibility
Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Code:
G16A
Engine Type:
Inline 4-cylinder, SOHC
Displacement:
1589 cc (1.6 Liters)
Bore X Stroke:
76.0 mm x 87.1 mm
Compression Ratio:
9.5:1
Fuel Delivery:
Electronic Fuel Injection (EFI)
Performance
Horsepower:
Approx. 94 PS (93 bhp / 69 kW) at 5500 RPM (varies slightly by market/emission standards)
Torque:
Approx. 130 Nm (96 lb-ft) at 3500 RPM (varies slightly by market/emission standards)
Fuel System
Fuel Type:
Unleaded Gasoline (Octane rating as per owner's manual)
Lubrication System
Oil Capacity:
Approx. 4.0 Liters (4.2 US Quarts) with filter change
Cooling System
Coolant Capacity:
Approx. 5.5 Liters (5.8 US Quarts)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual
Optional
Transmission Type:
4-Speed Automatic (Available on some models)
Features
Drivetrain:
Selectable 4WD with High/Low range (Part-time 4WD system)
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 (Verify with manual for exact spec)
Automatic Transmission Fluid:
Dexron II or III (Verify with manual for exact spec)
Transfer Case Fluid:
API GL-4, SAE 75W-90 or 80W-90 (Verify with manual for exact spec)
📐 Dimensions
Exterior
Length:
Approx. 3,890 mm (153.2 in)
Width:
Approx. 1,690 mm (66.5 in)
Height:
Approx. 1,655 mm (65.2 in)
Wheelbase:
Approx. 2,300 mm (90.6 in)
Ground Clearance:
Approx. 200 mm (7.9 in) (Varies with tire size)
Weights
Curb Weight:
Approx. 1,150 - 1,250 kg (2,535 - 2,756 lbs) (Varies by trim and transmission)
Gross Vehicle Weight Rating:
Not Specified (Refer to vehicle placard)
Towing Capacity:
Not Specified (Refer to vehicle placard/local regulations)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not widely available for this model year in major global crash test databases.
Active Features
Active Features:
ABS (Anti-lock Braking System) may be optional on certain trims.
Passive Features
Passive Features:
Seat belts (front and rear), Crumple zones (basic design), Child seat anchors (ISOFIX not standard).
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM radio with cassette player or CD player (optional), simple speaker setup.
Instrument Cluster:
Analog gauges for speedometer, tachometer, fuel level, engine temperature, oil pressure (warning lamp), and basic indicator lights.
Driver Assistance
Driver Assistance Features:
Limited; ABS was optional. No advanced electronic driver aids common in modern vehicles.
Connectivity
Connectivity Features:
No integrated Bluetooth, USB, or smartphone connectivity. Relies on aftermarket solutions if desired.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 km (3,000 miles) or 6 months, whichever comes first (Severe service recommended shorter intervals).
Engine Oil Filter:
Replace at every oil change.
Air Filter Replacement:
Every 20,000 km (12,000 miles) or annually.
Spark Plug Replacement:
Every 40,000 km (24,000 miles) (NGK BPR6ES or equivalent recommended).
Coolant Flush Replacement:
Every 2 years or 40,000 km (24,000 miles).
Timing Belt Replacement:
Crucial; typically every 80,000 km (50,000 miles) or 5 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Specification:
API SG/SH or higher, SAE 10W-30 or 10W-40 (Check manual for specific climate recommendations).
Brake Fluid Specification:
DOT 3 or DOT 4.
Power Steering Fluid:
If equipped with power steering, typically Dexron II/III or equivalent.
Known Issues
Common Issues:
Rust and corrosion (especially on chassis and body panels), aging rubber components (bushings, hoses), potential for clutch wear in manual transmissions, oil leaks from engine seals, occasional electrical gremlins due to age, suspension wear (bushings, ball joints).
📚 Vehicle History
Brand Heritage
Brand Heritage:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, capable, and often economical vehicles, with a strong focus on compact SUVs and kei cars.
Model Evolution
Model Evolution:
The Feroza/Rocky was Daihatsu's offering in the compact SUV segment, known for its rugged styling and off-road prowess. It succeeded the earlier Rocky models and was produced in various body styles including soft-top and hard-top variants.
Production
Production Years:
1984–2002 (F300 generation started circa 1992)
Manufacturing Locations:
Japan (Primary), also produced or assembled in other countries under license or joint ventures.
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific 'awards' are not prominently documented, the Feroza/Rocky gained a reputation for affordability and off-road capability within its segment.
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